Accurate wire rope defect MFL detection using improved Hilbert transform and LSTM neural network

ABSTRACT

Wire rope is playing a significant role in various engineering fields. Although a great number of non-destructive testing methods are applied to wire rope defect detection, the results are greatly influenced by the signal noises and the quantitative defect detection of wire rope is consequently limited. Therefore, a new accurate and quantitative wire rope defect magnetic flux leakage (MFL) recognition method based on improved Hilbert transform and long short-term memory (LSTM) neural network is proposed. The theoretical background of the proposed signal processing models and preliminary results, as well as the influence of the main model parameters are analyzed first. Then, different wire rope defect classification principles through LSTM neural network and performance evaluation based on the improved signal processing and machine learning combined method are presented. Finally, the defect inspection and classification comparison results between the proposed method and other deep learning neural networks and pattern recognition strategies are given, which manifest that the proposed method has higher classification accuracy and shorter running time for five different wire rope defects under various servicing conditions, and is promising in accurate defect inspection for multi-scenario wire rope. Additionally, the main conclusions, disadvantages of the proposed method are summarized.

KEYWORDS:

• Defect detection
• signal processing
• Hilbert transform (HT)
• long short-term memory (LSTM)
• classification

Disclosure statement

No potential conflict of interest was reported by the author(s).

Availability of data and materials

The datasets used and/or analysed during the current study are available from the corresponding author on reasonable request.

Additional information

Funding

This work is financially supported by the National Natural Science Foundation of China [NSFC, Grant No. 52005203, 52375542], Natural Science Foundation of Hubei Province [Grant No. 2023AFB903], the Fundamental Research Funds for the Central Universities [Grant No. 2662022GXD002] and the foundation from National Key Laboratory of Electromagnetic Energy [Grant No. 61422172220507], and we would also like to acknowledge the valuable comments from the editor and reviewers.