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Research Article

Process steam generation from low-grade waste heat in a direct- contact adsorption heat pump based on superhydrophobic surface-modified Zeolite 13X

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Pages 9910-9927 | Received 16 Mar 2023, Accepted 26 Jul 2023, Published online: 02 Aug 2023
 

ABSTRACT

Adsorption heat pump (AdHP) is a potential technology to recover and storage low-temperature waste heat. This paper presents an experimental research on direct low-pressure process steam generation from hot water based on superhydrophobic surface-modified zeolite 13X. The measured water contact angle of the modified zeolite is larger than 150°, which restricts free water entering the pores inside the zeolite particles. Cyclic experiments are conducted for performance evaluation. High-temperature steam (205–229°C, 0.1–0.3 MPa) is generated from hot water (72°C) in the AdHP driven by dry air (130°C). The temperature of generated steam is promoted with increasing preset steam pressure, among which the temperature is raised by about 23°C at 0.3 MPa. As the boiling point of water rises simultaneously, the sensible heat demand is increased. Thus, the mass of the steam is accordingly decreased. GTL (gross temperature lift) reaches 130°C. When the preset pressure is increased, COPh (coefficient of performance for heating) and SHP (specific heat power) for direct steam generation are decreased by 36% and 39%, respectively. One feasible option to elevate these two indicators is to increase the inlet water to near boiling water to match the change in the preset pressure. However, the GTL will be decreased based on the option. Balance should be made based on the choice of design for practical application.

Nomenclature

Symbols used=
m=

mass [kg]

Q=

heat quantity [kJ]

T=

temperature [°C]

t=

time [s]

x=

water content [g/g]

cp=

specific heat capacity [kJ/(kg·K)]

H=

adsorption heat [kJ/kg]

Greek letters=
γ=

latent heat of water [kJ/kg]

Sub- and superscripts=
w,in=

inlet water

s,out=

generated steam

drain=

water discharged from reactor

acc=

accumulated free water

r=

reactor

z=

zeolite

z,dry=

dry zeolite

ads=

adsorption

reg=

regeneration

z+r=

zeolite and reactor

ref=

reference

bp=

boiling point

s=

steam

fin=

final stage

ini=

initial stage

w=

water

g=

inlet gas during regeneration

max=

maximum

eq=

equilibrium

eq’=

equilibrium in high preset pressure phase

sat=

saturated

zs=

zeolite and steam

zw=

zeolite and water

Abbreviations=
AdHPs=

adsorption heat pumps

COP=

coefficient of performance

SHP=

specific heating power [kW/kg]

GTL=

gross temperature lift [℃]

Disclosure statement

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

CRediT authorship contribution statement

Xiaoran He: Conceptualization, Methodology, Writing-Review. & Editing.

Ruixun Wei: Investigation, Validation, Visualization.

Ali Jan: Supervision.

Guangyao Li : Methodology, Visualization.

Tingting Chen: Data curation, Formal analysis.

Bing Xue: Funding acquisition, Investigation, Writing-Review & Editing.

Additional information

Funding

This work was supported by 2022 General Project [no.222300420529] from Department of Science and Technology of HeNan Province, China; and the NSFC Young Research Project [no. 51506187].

Notes on contributors

Xiaoran He

Xiaoran He is currently pursuing her PhD at Kyushu University, Japan. She graduated in July 2023 with a Master's degree in Chemical Engineering from Zhengzhou University. Her research interests are enhancement of adsorption heat pumps and preparation of adsorbent materials.

Ruixun Wei

RuiXun Wei is currently pursuing a master's degree in Materials and Chemical Engineering at Zhengzhou University. He received his bachelor's degree from Huaqiao University. His research interest is mainly in the development and application of binder-free zeolite materials.

Ali Jan

Ali Jan is an international student from Pakistan. He is currently pursuing a Master's degree in Materials and Chemical Engineering at Zhengzhou University. His research interest is in the simulation of adsorption refrigeration.

Guangyao Li

Guangyao Li is currently pursuing his PhD at Kyushu University, Japan. He graduated in July 2022 with a Master's degree in Power Engineering from Zhengzhou University. His research interests are preparation of superhydrophobic zeolite and enhancement of adsorption heat pump.

Tingting Chen

Tingting Chen graduated in July 2022 with a Master's degree in Chemical Engineering from Zhengzhou University. She earned her bachelor's degree from Zhengzhou University of Light Industry. Her research interests are manily in preparation and modification of composite adsorbent materials.

Bing Xue

Bing Xue is currently an associate professor at the College of Chemical Engineering, Zhengzhou University. He has obtained his Ph.D. from Kyushu University, Japan. He has teaching and research experience of more than ten years. His main research interests include low-grade heat utilization, adsorption heat pump, and preparation of binder-free zeolite-based composite adsorbents.

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