130
Views
1
CrossRef citations to date
0
Altmetric
Research Article

Design and fabrication of nickel-chromium reinforced 2-stage energy efficient pyrolysis reactor for waste plastics applications

ORCID Icon & ORCID Icon
Article: 2288148 | Received 11 Feb 2023, Accepted 17 Nov 2023, Published online: 06 Dec 2023

References

  • Basu, A., and D. A. Mishra. 2014. “A Method for Estimating Crack-Initiation Stress of Rock Materials by Porosity.” Journal of the Geological Society of India 84 (4): 397–405. https://doi.org/10.1007/s12594-014-0145-8.
  • Belbessai, Salma, Abir Azara, and Nicolas Abatzoglou. 2022. “Recent Advances in the Decontamination and Upgrading of Waste Plastic Pyrolysis Products: An Overview.” Processes 10 (4): 733. https://doi.org/10.3390/pr10040733.
  • Bidare, Prveen, Amaia Jiménez, Hany Hassanin, and Khamis Essa. 2021. “Porosity, Cracks, and Mechanical Properties of Additively Manufactured Tooling Alloys: A Review.” Advances in Manufacturing 4 (10): 1–30. https://doi.org/10.1007/s40436-021-00365-y.
  • Bishnoi, Deepika. 2023. “Pressure Exertion and Heat Dissipation Analysis on Uncoated and Ceramic (Al2O3, TiO2 and ZrO2) Coated Braking Pads.2023.” Materials Today: Proceedings 74 (4): 774–787. https://doi.org/10.1016/j.matpr.2022.11.170.
  • Cai, Wenfei, Zhongyang Luo, Jinsong Zhou, and Qinhui Wang. 2021. “A Review on the Selection of raw Materials and Reactors for Biomass Fast Pyrolysis in China.” Fuel Processing Technology 221 (2): 1–14. https://doi.org/10.1016/j.fuproc.2021.106919.
  • Chen, Jiayu, Yanqin Yang, Yuliang Deng, Zhengquan Liu, Shuai Shen, Jiayi Zhu, Haibo Yuan, and Yongwen Jiang. 2022. “Characterization of the key Differential Volatile Components in Different Grades of Dianhong Congou tea Infusions by the Combination of Sensory Evaluation, Comprehensive two-Dimensional gas Chromatography-Time-of-Flight Mass Spectrometry, and Odor Activity Value.” LWT 165 (2): 113755. https://doi.org/10.1016/j.lwt.2022.113755.
  • Dharavath, Baloji, Ahsan ul Haq, Tanya Buddi, Swadesh Kumar Singh, and M. T. Naik. 2020. “Comparative Study of ASS 316L on Formability at Room Temperature and Super Plastic Region.” Advances in Materials and Processing Technologies 2 (2): 384–395. https://doi.org/10.1080/2374068X.2020.1728648.
  • Dharma, S., A. S. Silitonga, A. H. Shamsuddin, A. H. Sebayang, J. Milano, R. Sebayang, Sarjianto, et al. 2019. “Properties and Corrosion Behaviors of Mild Steel in Biodiesel-Diesel Blends.” Energy Sources, Part A: Recovery, Utilization, and Environmental Effects 41 (1): 1–13. https://doi.org/10.1080/15567036.2019.1668883.
  • Dogu, Onur, Matteo Pelucchi, Ruben Van de Vijver, Paul HM Van Steenberge, Dagmar R. D'hooge, Alberto Cuoci, Marco Mehl, Alessio Frassoldati, Tiziano Faravelli, and Kevin M. Van Geem. 2021. “The Chemistry of Chemical Recycling of Solid Plastic Waste via Pyrolysis and Gasification: State-of-the-art, Challenges, and Future Directions.” Progress in Energy and Combustion Science 84 (2): 1–69. https://doi.org/10.1016/j.pecs.2020.100901.
  • Du, Yupeng, Qi Yang, Abdallah S. Berrouk, Chaohe Yang, and Ahmed S. Al Shoaibi. 2014. “Equivalent Reactor Network Model for Simulating the air Gasification of Polyethylene in a Conical Spouted bed Gasifier.” Energy & Fuels 28 (4): 6830–6840. https://doi.org/10.1021/ef501667n.
  • Ellerbrock, Ruth, Mathias Stein, and Jörg Schaller. 2022. “Comparing Amorphous Silica, Short-Range-Ordered Silicates and Silicic Acid Species by FTIR.” Scientific Reports 12 (1): 11708. https://doi.org/10.1038/s41598-022-15882-4.
  • Eschenbacher, Andreas, Robin John Varghese, Mehrdad Seifali Abbas-Abadi, and Kevin M. Van Geem. 2022. “Maximizing Light Olefins and Aromatics as High Value Base Chemicals via Single Step Catalytic Conversion of Plastic Waste.” Chemical Engineering Journal 428 (2): 1–13. https://doi.org/10.1016/j.cej.2021.132087.
  • Espinoza, Javier, Cristian Medina, Alejandra Calabi-Floody, Elsa Sánchez-Alonso, Gonzalo Valdés, and Andrés Quiroz. 2020. “Evaluation of Reductions in Fume Emissions (VOCs and SVOCs) from Warm mix Asphalt Incorporating Natural Zeolite and Reclaimed Asphalt Pavement for Sustainable Pavements.” Sustainability 12 (22): 9546. https://doi.org/10.3390/su12229546.
  • Faisal, Muhammad, Aamer Saeed, Danish Shahzad, Nadir Abbas, Fayaz Ali Larik, Pervaiz Ali Channar, Tanzeela Abdul Fattah, Dost Muhammad Khan, and Syeda Aaliya Shehzadi. 2018. “General Properties and Comparison of the Corrosion Inhibition Efficiencies of the Triazole Derivatives for Mild Steel.” Corrosion Reviews 36 (6): 507–545. https://doi.org/10.1515/corrrev-2018-0006.
  • Gandhi, Dolly, Rajib Bandyopadhyay, and Bhavna Soni. 2022. “Naturally Occurring Bentonite Clay: Structural Augmentation, Characterization and Application as Catalyst.” Materials Today: Proceedings 57 (2): 194–201. https://doi.org/10.1016/j.matpr.2022.02.346.
  • Gorsse, Stéphane, Daniel B. Miracle, and Oleg N. Senkov. 2017. “Mapping the World of Complex Concentrated Alloys.” Acta Materialia 135 (6): 177–187. https://doi.org/10.1016/j.actamat.2017.06.027.
  • Gülmez, Yiğit, and Güner Özmen. 2022. “Effect of Exhaust Backpressure on Performance of a Diesel Engine: Neural Network Based Sensitivity Analysis.” International Journal of Automotive Technology 23 (1): 215–223. https://doi.org/10.1007/s12239-022-0018-x.
  • Gurau, Razvan. 2014. “The 1/N Expansion of Tensor Models Beyond Perturbation Theory.” Communications in Mathematical Physics 330 (3): 973–1019. https://doi.org/10.1007/s00220-014-1907-2.
  • Hachemaoui, Mohammed, Adel Mokhtar, Amel Mekki, Farouk Zaoui, Soumia Abdelkrim, Salih Hacini, and Bouhadjar Boukoussa. 2020. “Composites Beads Based on Fe3O4 MCM-41 and Calcium Alginate for Enhanced Catalytic Reduction of Organic Dyes.” International Journal of Biological Macromolecules 164 (2): 468–479. https://doi.org/10.1016/j.ijbiomac.2020.07.128.
  • He, Limin, Xin Zhou, Bintao Zhong, Zhenhua Xu, Rende Mu, Guanghong Huang, and Xueqiang Cao. 2015. “Phase Evolution, Interdiffusion and Failure of La2 (Zr0. 7Ce0. 3) 2O7/YSZ Thermal Barrier Coatings Prepared by Electron Beam–Physical Vapor Deposition.” Journal of Alloys and Compounds 624 (2): 137–147. https://doi.org/10.1016/j.jallcom.2014.10.094.
  • Khaimovich, Alexander, Igor Shishkovsky, Yaroslav Erisov, Anton Agapovichev, Vitaliy Smelov, and Vasilii Razzhivin. 2022. “Research on Cracked Conditions in Nickel Chrome Alloy Ni50Cr33W4. 5Mo2. 8TiAlNb, Obtained by Direct Laser Deposition.” Metals 12 (11): 1–17. https://doi.org/10.3390/met12111902.
  • Kiryc, Markus, Norbert Kazamer, Deniz Kurumlu, and Gabriela Marginean. 2021. “Comparative Study on the Thermal Performance of Cr-CrxOy and YSZ-CoNiCrAlY Coatings Exposed at 900° C.” Materials 20 (14): 1–14. https://doi.org/10.3390/ma14206040.
  • Klapper, Helmuth Sarmiento, Natalia S. Zadorozne, and Raul B. Rebak. 2017. “Localized Corrosion Characteristics of Nickel Alloys: A Review.” Acta Metallurgica Sinica 30 (2): 296–305. https://doi.org/10.1007/s40195-017-0553-z.
  • Liu, Cai-Fang, Ji-Kai Chen, Ping Guo, Yan-Rui Lu, Yu-Ping Yang, Bang-Jin Wang, Jun-Hui Zhang, Sheng-Ming Xie, and Li-Ming Yuan. 2022. “A Chiral Metal-Organic Cage [Fe4L6](ClO4) 8 Used for Capillary gas Chromatographic Separations.” Analytica Chimica Acta 1224 (2): 340197. https://doi.org/10.1016/j.aca.2022.340197.
  • Liu, Haibo, Cunlin Xin, Lei Liu, and Chunqiang Zhuang. 2021. “Effects of Different Contents of Each Component on the Structural Stability and Mechanical Properties of Co-Cr-Fe-Ni High-Entropy Alloys.” Applied Sciences 11 (6): 1–13. https://doi.org/10.3390/app11062832.
  • Ma, Young Wha, Gimo Yang, Kee Bong Yoon, and Thi Giang Le. 2021. “Microstructure Evaluation During Short Term Creep of Cr35Ni45Nb Cast Alloy Reformer Tube.” Metals and Materials International 27 (2): 5165–5172. https://doi.org/10.1007/s12540-020-00862-y.
  • Mavukwana, Athi-enkosi, and Celestin Sempuga. 2022. “Recent Developments in Waste Tyre Pyrolysis and Gasification Processes.” Chemical Engineering Communications 209 (4): 485–511. https://doi.org/10.1080/00986445.2020.1864624.
  • Mazinani, Saeed, Siavash Darvishmanesh, Arash Ehsanzadeh, and Bart Van der Bruggen. 2017. “Phase Separation Analysis of Extem/Solvent/non-Solvent Systems and Relation with Membrane Morphology.” Journal of Membrane Science 526 (2): 301–314. https://doi.org/10.1016/j.memsci.2016.12.031.
  • Mishra, Rahul, Aman Kumar, Ekta Singh, and Sunil Kumar. 2023. “Recent Research Advancements in Catalytic Pyrolysis of Plastic Waste.” ACS Sustainable Chemistry & Engineering 11 (6): 2033–2049. https://doi.org/10.1021/acssuschemeng.2c05759.
  • Moorthi, Sundarraj, and Meikandan Megaraj. 2021. “Design and Development of Single Screw Conveying Machine for Pyrolysis of Waste Plastics Using Nano Zeolite Particles in Fixed bed Reactor.” Materials Today: Proceedings 47 (2): 880–884. https://doi.org/10.1016/j.matpr.2021.04.126.
  • Mudang, Maureen, Esah Hamzah, Hamid Reza Bakhsheshi-Rad, and Filippo Berto. 2021. “Effect of Heat Treatment on Microstructure and Creep Behavior of Fe-40Ni-24Cr Alloy.” Applied Sciences 11 (17): 1–18. https://doi.org/10.3390/app11177951.
  • Müller, Angelina, Matthias C. Wapler, and Ulrike Wallrabe. 2019. “A Quick and Accurate Method to Determine the Poisson's Ratio and the Coefficient of Thermal Expansion of PDMS.” Soft Matter 15 (4): 779–784. https://doi.org/10.1039/c8sm02105h.
  • Ndumia, Joseph Ndiithi, Jiping Zhu, Bertrand Vigninou Gbenontin, Min Kang, Xin Liu, and Samuel Mbugua Nyambura. 2023. “Effect of Heat Treatment on the Microstructure and Corrosion Behavior of Arc-Sprayed FeCrAl/Al Coating.” Journal of Materials Engineering and Performance 32 (4): 1489–1497. https://doi.org/10.1007/s11665-022-07241-1.
  • Nganda, Armel, Pankaj Srivastava, Bhawna Yadav Lamba, Ashok Pandey, and Manish Kumar. 2023. “Advances in the Fabrication, Modification, and Performance of Biochar, red mud, Calcium Oxide, and Bentonite Catalysts in Waste-to-Fuel Conversion.” Environmental Research 2: 116284. https://doi.org/10.1016/j.envres.2023.116284.
  • Ola, Oluwafunmilola, and M. Mercedes Maroto-Valer. 2015. “Review of Material Design and Reactor Engineering on TiO2 Photocatalysis for CO2 Reduction.” Journal of Photochemistry and Photobiology C: Photochemistry Reviews 24 (2): 16–42. https://doi.org/10.1016/j.jphotochemrev.2015.06.001.
  • Rahimi, AliReza, and Jeannette M. García. 2017. “Chemical Recycling of Waste Plastics for new Materials Production.” Nature Reviews Chemistry 1 (6): 1–11. https://doi.org/10.1038/s41570-017-0046.
  • Ramesh, Mari, Krishnaswamy Marimuthu, Palanisamy Karuppuswamy, and LakshmiNarasimhan Rajeshkumar. 2022. “Microstructure and Properties of YSZ-Al2O3 Functional Ceramic Thermal Barrier Coatings for Military Applications.” Boletín de la Sociedad Española de Cerámica y Vidrio 61 (6): 641–652. https://doi.org/10.1016/j.bsecv.2021.06.004.
  • Rebak, Raul B., Michael Larsen, and Young-Jin Kim. 2017. “Characterization of Oxides Formed on Iron-Chromium-Aluminum Alloy in Simulated Light Water Reactor Environments.” Corrosion Reviews 35 (2): 177–188. https://doi.org/10.1515/corrrev-2017-0011.
  • Sahai, Nitin, Kuldeep K. Saxena, Nakul Gupta, Sahil Garg, Uddipta Bora, Utpal Jyoti Baishya, and Volga Borah. 2022. “Designing & Simulation of a Lightweight hip Implant Stem: An FEM Based Approach.” Advances in Materials and Processing Technologies 8 (sup3): 1126–1134. https://doi.org/10.1080/2374068X.2021.1934646.
  • Satpathy, Avijeet, S. Tripathy, N. Pallavi Senapati, and Mihir Kumar Brahma. 2017. “Optimization of EDM Process Parameters for AlSiC-20% SiC Reinforced Metal Matrix Composite with Multi Response Using TOPSIS.” Materials Today: Proceedings 4 (2): 3043–3052. https://doi.org/10.1016/j.matpr.2017.02.187.
  • Senapati, N. Pallavi, S. Tripathy, and S. Samantaray. 2016. “A Multi-Objective Optimization Using a Combined Approach of Principal Component Analysis and TOPSIS During Electric Discharge Machining of H-11 die Steel Using P/M Processed Cu-Cr-Ni Metal Matrix Composite.” In 2016 International Conference on Electrical, Electronics, and Optimization Techniques (ICEEOT) 41 (2): 1207–1212. https://doi.org/10.1109/ICEEOT.2016.7754876.
  • Senthilkumar, D. 2016. “Effect of Deep Cryogenic Treatment on Residual Stress and Mechanical Behaviour of Induction Hardened En 8 Steel.” Advances in Materials and ProcessingTechnologies 2 (4): 427–436. https://doi.org/10.1080/2374068X.2016.1244326.
  • Serrano, D. P., J. Aguado, and J. M. Escola. 2012. “Developing Advanced Catalysts for the Conversion of Polyolefinic Waste Plastics Into Fuels and Chemicals.” Acs Catalysis 2 (9): 1924–1941. https://doi.org/10.1021/cs3003403.
  • Sigalingging, R., E. Susanto, S. Panggabean, and K. I. J. Munte. 2019. “Design and Fabrication of Integration of Organic-Inorganic Waste Pyrolysis Equipment.” In IOP Conference Series: Earth and Environmental Science 374 (1): 1–7. https://doi.org/10.1088/1755-1315/374/1/012015.
  • Tran, Vy Ha Nguyen, Valentina Perna, Maria Dalgaard Mikkelsen, Thuan Thi Nguyen, Vo Thi Dieu Trang, Andreas Baum, Hang Thi Thuy Cao, Tran Thi Thanh Van, and Anne S. Meyer. 2022. “A new FTIR Assay for Quantitative Measurement of Endo-Fucoidanase Activity.” Enzyme and Microbial Technology 158 (2): 110035. https://doi.org/10.1016/j.enzmictec.2022.110035.
  • Tripathi, Pragya, J. Ramkumar, and Kantesh Balani. 2019. “Laser Peening Enhances Tribological Resistance of Electrodeposited Cr Coatings Reinforced with Yttria Stabilized Zirconia and Carbon Nano Tubes.” Surface and Coatings Technology 378 (2): 1–11. https://doi.org/10.1016/j.surfcoat.2019.124919.
  • Tripathy, S., and D. K. Tripathy. 2016. “Multi-attribute Optimization of Machining Process Parameters in Powder Mixed Electro-Discharge Machining Using TOPSIS and Grey Relational Analysis.” Engineering Science and Technology, an International Journal 19 (1): 62–70. https://doi.org/10.1016/j.jestch.2015.07.010.
  • Trung, Nguyen Thoi, Nima Alemi, James H. Haido, Mahdi Shariati, Seyedata Baradaran, and Salim T. Yousif. 2019. “Reduction of Cement Consumption by Producing Smart Green Concretes with Natural Zeolites.” Smart Struct. Syst 24 (no. 3 (2)): 415–425. https://doi.org/10.12989/sss.2019.24.3.415.
  • Uzoejinwa, Benjamin Bernard, Xiuhua He, Shuang Wang, Abd El-Fatah Abomohra, Yamin Hu, and Qian Wang. 2018. “Co-pyrolysis of Biomass and Waste Plastics as a Thermochemical Conversion Technology for High-Grade Biofuel Production: Recent Progress and Future Directions Elsewhere Worldwide.” Energy Conversion and Management 163 (2): 468–492. https://doi.org/10.1016/j.enconman.2018.02.004.
  • Venkatesan, Hariram, Seralathan Sivamani, Kunal Bhutoria, and Harsh H. Vora. 2018. “Experimental Study on Combustion and Performance Characteristics in a DI CI Engine Fuelled with Blends of Waste Plastic oil.” Alexandria Engineering Journal 57 (4): 2257–2226. https://doi.org/10.1016/j.aej.2017.09.001.
  • Venu, Harish, Lingesan Subramani, and V. Dhana Raju. 2019. “Emission Reduction in a DI Diesel Engine Using Exhaust gas Recirculation (EGR) of Palm Biodiesel Blended with TiO2 Nano Additives.” Renewable Energy 140 (2): 245–263. https://doi.org/10.1016/j.renene.2019.03.078.
  • Wang, Yujian, Jianping Qu, Xianlong Wang, Jinchuan Jie, and Tingju Li. 2022. “Effects of Y Addition on the Microstructure, Properties and Softening Resistance of Cu-Cr Alloy.” Journal of Alloys and Compounds 902 (4): 1–16. https://doi.org/10.1016/j.jallcom.2022.163816.
  • Wu, Chunfei, Mohamad A. Nahil, Jun Huang, and Paul T. Williams. 2016. “Production and Application of Carbon Nanotubes, as a co-Product of Hydrogen from the Pyrolysis-Catalytic Reforming of Waste Plastic.” Process Safety and Environmental Protection 103 (4): 107–114. https://doi.org/10.1016/j.psep.2016.07.001.
  • Xu, Qiang, Bingzhi Liu, Weiye Chen, Tongpo Yu, Zunhua Zhang, Cheng Zhang, Lixia Wei, and Zhandong Wang. 2022. “Comprehensive Study of the low-Temperature Oxidation Chemistry by Synchrotron Photoionization Mass Spectrometry and gas Chromatography.” Combustion and Flame 236 (2): 111797. https://doi.org/10.1016/j.combustflame.2021.111797.
  • Yan, Jia-Bao, J. Y. Richard Liew, Min-Hong Zhang, and Jun-Yan Wang. 2014. “Mechanical Properties of Normal Strength Mild Steel and High Strength Steel S690 in low Temperature Relevant to Arctic Environment.” Materials & Design 61 (2014): 150–159. https://doi.org/10.1016/j.matdes.2014.04.057.
  • Yao, Dingding, He Li, Yanjun Dai, and Chi-Hwa Wang. 2021. “Impact of Temperature on the Activity of Fe-Ni Catalysts for Pyrolysis and Decomposition Processing of Plastic Waste.” Chemical Engineering Journal 408 (4): 1–11. https://doi.org/10.1016/j.cej.2020.127268.
  • You, Hui, Ran Gao, Pengfei Hu, Ke Liang, Xiaorong Zhou, Xiaodong Huang, and Mingzhang Pan. 2022. “Sensitivity Analysis of Diesel Particulate Filters to Geometric Parameters During Soot Loading and its Multi-Objective Optimization.” Process Safety and Environmental Protection 159 (2): 251–265. https://doi.org/10.1016/j.psep.2021.12.040.
  • Yu, Wenbin, and Feiyang Zhao. 2020. “Formulating of Model-Based Surrogates of jet Fuel and Diesel Fuel by an Intelligent Methodology with Uncertainties Analysis.” Fuel 268 (2): 117393. https://doi.org/10.1016/j.fuel.2020.117393.
  • Yusuf, Abdulfatah Abdu, Jeffrey Dankwa Ampah, Manzoore Elahi M, Ibham Veza Soudagar, Ukoba Kingsley, Sandylove Afrane, Chao Jin, Haifeng Liu, Ashraf Elfasakhany, and Kasumba A. Buyondo. 2022. “Effects of Hybrid Nanoparticle Additives in n-Butanol/Waste Plastic oil/Diesel Blends on Combustion, Particulate and Gaseous Emissions from Diesel Engine Evaluated with Entropy-Weighted PROMETHEE II and TOPSIS: Environmental and Health Risks of Plastic Waste.” Energy Conversion and Management 264 (2): 115758. https://doi.org/10.1016/j.enconman.2022.115758.
  • Zhang, Jing, Pavel A. Korzhavyi, and Junjing He. 2021. “First-principles Modeling of Solute Effects on Thermal Properties of Nickel Alloys.” Materials Today Communications 28 (2021): 1–11. https://doi.org/10.1016/j.mtcomm.2021.102551.
  • Zhang, Yannan, and Ruzhu Wang. 2020. “Sorption Thermal Energy Storage: Concept, Process, Applications and Perspectives.” Energy Storage Materials 27 (6): 352–369. https://doi.org/10.1016/j.ensm.2020.02.024.
  • Zhao, Yan, Hao Zhang, Peijie Zong, Haifeng Zhou, and Yuanyu Tian. 2021. “Evaluation of Pyrolysis Characteristics and Product Distribution of Black Liquor Using Py-GC/MS and Down Tube Reactor: Comparison with Lignin.” Fuel 292 (2): 1–11. https://doi.org/10.1016/j.fuel.2021.120286.

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.