Hot Tearing analysis and process optimisation of the fire face of Al-Cu alloy cylinder head based on MAGMA numerical simulation

References

• Li Y, Liu J, Huang W, et al. Microstructure related analysis of tensile and fatigue properties for sand casting aluminum alloy cylinder head[J]. Eng Fail Anal. 2022;136:136–9.
   Web of Science ®Google Scholar
• Rooz B, M GA, Sadegh A, et al. Heat-treating and nano-reinforcing improve-ments on fretting fatigue properties and fracture behaviors of cylinder head aluminum-alloys[J]. J Mater Res Technol. 2022;20:1927–1939.
   Google Scholar
• Shankar KV, Jezierski J, V RV, et al. Investigating the effect of fly ash addition on the metallurgical and mechanical behavior of Al-Si-Mg-Cu alloy for engine cylinder head application. Materials. 2022;15(15):54–62.
   Web of Science ®Google Scholar
• Huang W, Ren P, Zuo Z, et al. High-cycle fatigue failure analysis of cast Al-Si alloyengine cylinder head[J]. Eng Fail Anal. 2021;127:46–55.
   Web of Science ®Google Scholar
• Bolibruchová D, Širanec L, Matejka M. Selected properties of a Zr-containing AlSi5Cu2Mg alloy intended for cylinder head castings. Materials. 2022;15(14):47–58.
   Web of Science ®Google Scholar
• A YL, Jl A, B GZ, et al. Analysis of a diesel engine cylinder head failure caused by casting porosity defects[J]. Eng Fail Anal. 2021;127:131–142.
   Web of Science ®Google Scholar
• Vasiliy S, Krasnikov PA, Bezborodova AE. Effect of hydrogen accumulation on θ’ precipitates on the shear strength of Al-Cu alloys[J]. Int J Plast. 2022;159:256–261.
   Web of Science ®Google Scholar
• Chen W, Wu S, Wang R. Mechanical wave propagation in solidifying Al-Cu-Mn-Ti alloy and its effect on solidification feeding[J]. Metals. 2022;12(12):2011–2018.
   Web of Science ®Google Scholar
• Li J, Momono T. Effect of distribution coefficient k0 on the structure of ultrasonic ingots during solidification of aluminium alloys[J]. Mater Technol. 2005;20(4):202–207.
   Web of Science ®Google Scholar
• Ipek N, Mutlu I. Production of Mg-Ca-Zn-Zr-Cu alloy for resorbable compression screw in bone fixation applications[J]. Mater Technol. 2021;36(5):270–278.
   Web of Science ®Google Scholar
• C PC, W LX, Yong Y, et al. Second phase dissolution and grain characteristics of as-Cast Al-Cu-Li alloys with different Mg contents during homogenization[J]. Mater Sci Forum. 2022;1071:20–29.
   Google Scholar
• Pulisheru KS, Birru AK, Dixit US. Porosity of Al–Cu–Ni alloy with addition of fenb through sand and stir casting routes[J]. Int J Adv Manuf. 2023;69:115–126.
   Google Scholar
• Wonjoo L, Junho B, Howon L, et al. Numerical simulation of dendritic growth and porosity evolution in solidification of Al-Cu alloy with lattice Boltzmann – cellular automata method[J]. J Alloys Compd. 2022;929:156–164.
   Web of Science ®Google Scholar
• Li L, Zheng Y, Chen Y, et al. Study on microstructure distribution of Al-Cu-Mg Al-loy in squeeze casting process[J]. Journal of Physics: Conference Series, Hangzhou, China, 2022, 2338.
   Google Scholar
• Lu J, Baptiste R, Timothy L, et al. Coupled segregation mechanisms of Sc, Zr and Mn interfaces enhances the strength and thermal stability of Al-Cu alloys[J]. Acta Materialia. 2021;206:116634.
   Web of Science ®Google Scholar
• Sokoluk M, Yuan J, Pan S, et al. Nanoparticles enabled mechanism for hot cracking elimination in aluminum alloys[J]. Metall Mater Trans A. 2021;52(7):3083–3096.
   Web of Science ®Google Scholar
• Misra RDK, Challa VSA, Injeti VSY. Phase reversion-induced nanostructured austenitic alloys: an overview[J]. Mater Technol. 2022;37(7):2983–2994.
   Web of Science ®Google Scholar
• Yue L, Hongxiang L, Laurens K, et al. Recent advances in hot tearing during casting of aluminium alloys[J]. Pro Mater Sci. 2021;177:2056–2062.
   Google Scholar
• Xue X, Wang YP. Numerical simulation of casting thermal stress based on finite difference method[J]. Rev Adv Mat Sci. 2013;33:410–415.
   Web of Science ®Google Scholar
• Tang J, U LW, Liu H, et al. Quality control study on high pressure casting based on magma and ultra-red simulation[J]. Journal of Physics: Conference Series, 2021;1986:120–130.
   Google Scholar
• Rajkumar I, Rajini N. Metal casting modeling software for small scale enterprises to improve efficacy and accuracy[J]. Materials Today: Proceedings. 2021;46:7866–7870.
   Google Scholar
• Jala B, Dhyan V, Akshat R, et al. A systematic review on methods of optimizing riser and gating system based on energy Nexus approach[J]. Energy Nexus. 2021;1:1056–1061.
   Google Scholar
• Tudor BD, Bordei M. The applying software programs, for technological design, and simulation of the casting process, in optimizing the technology of making castings[J]. Journal of Physics Conference Series, 2021;1960(1):012–014.
   Google Scholar
• Aravind S, Ragupathi P, Vignesh G. Numerical and experimental approach to eliminate defects in al alloy pump- crank case processed through gravity die casting route[J]. Materials Today: Proceedings provides the materials science community with a fast and flexible route to the publication of research presented at national and international scientific conferences in the field of materials science. 2021;37:1772–1777.
   Google Scholar
• Kiełbus A, Jarosz R. Gating system optimization for EV31A magnesium alloy engine body sand casting[J]. Materials. 2022;15(13):4620–4626.
   PubMed Web of Science ®Google Scholar
• Huang M, Zhou Q, Wang J, et al. Die casting die design and process optimization of aluminum alloy gearbox shell[J]. Materials. 2021;14:93–99.
   Web of Science ®Google Scholar
• Aneesh T, Pawan K, Mohan L, et al. Exploring casting defects of AA7075 alloy in the gravity die casting simulation of an IC engine block. Proceedings of the Institution of Mechanical Engineers[J]. Part E: Journal of Process Mechanical Engineering. 2022;236(4):1556–1565.
   Google Scholar