Air Pollution Control in the Carbon Baking Process

Abstract

Carbon baking process involves evolution of fumes containing hydrocarbons and soot particles which cannot be discharged directly into the atmosphere. An incinerator can be used to clean these fumes. However, length of the baking cycle, nature of the fumes and variations in fume volume and temperature may result in excessive auxiliary fuel usage and inefficient incineration, if the incinerator is not designed properly. This paper describes the application of fundamental knowledge of aerodynamics, reaction kinetics and combustion, together with clear understanding of the process, in design of a highly efficient, fully automated incinerator. The design incorporates a unique but simple control system which results in reduction of auxiliary fuel usage without endangering the safety and efficiency of the incineration process. Operations and economics of the incinerator are described by illustrating a typical baking cycle and comparing actual fuel usage with the thermal ratings of the incinerator. Operating experience from a number of installations in the U. S. and Canada is also noted.