Automated manufacturability evaluation system for sheet metal components in mass production

Abstract

Automated manufacturability evaluation of a given design is a key requirement in realizing complete integration of design and process planning. It would still be better to control the designing process itself with manufacturability information. The purpose of such an evaluation is to assist designers in their effort to come up with manufacturable parts economizing in terms of cost and time, without compromising on quality and functional requirements. The present work deals with one such system developed for manufacturability evaluation of sheet metal components. Unlike most of the work done in the sheet metal area in the past, which concentrates on specific domain or phase of manufacturability evaluation, the present work is more comprehensive combining characteristics of all the existing methods and phases of manufacturability evaluation. The prime components of the present system are design evaluation and process plan generation. Design evaluator and process planner use different types of data and knowledge to identify design and process planning violations which are overcome by suggesting design changes. A process planner also uses manufacturing resource and process information to arrive at manufacturable parts by generating feasible process plans. Results of manufacturability evaluation are presented for typical sheet metal parts to be produced by bending and shearing (blanking and piercing) processes.

Keywords:

• Automated manufacturability evaluation
• Feature reasoning
• Design evaluation
• Process planning
• Data and knowledge modelling