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Rapid Communication

Variation of fatigue strength of parts manufactured by laser powder bed fusion

Pages 259-264 | Received 03 Jun 2021, Accepted 12 Nov 2021, Published online: 15 Dec 2021
 

ABSTRACT

This study reports the variability of the fatigue strength of specimens manufactured by the laser powder bed fusion process with respect to their location on the build plate. Specimens from the right-hand and left-hand halves of the build plate were tested under high cycle fatigue. Comparison of the fatigue data suggests that the specimens manufactured on the right-hand half of the build plate have a higher fatigue strength than those manufactured on the left-hand half. One reason for the observed discrepancy in fatigue strength was the higher accumulation of spattered powder particles on the left-hand side as compared to the right-hand side of the build plate. These spattered particles are oxidised, and form defects such as inclusions within the specimen.

Acknowledgements

Mr Anton Dahl-Jendelin is acknowledged for performing the examination of defects by image analysis.

Disclosure statement

No potential conflict of interest was reported by the author.

Additional information

Funding

This work was supported by the strategic competence funding (SK-medel) from RISE AB; and the CAM2 Center for Additive Manufacture - Metal with support from Sweden's Innovation Agency.

Notes on contributors

Sepehr Hatami

Sepehr Hatami completed his MSc degree in materials processing at the Royal Institute of Technology (in Stockholm Sweden), and obtained his PhD degree in 2010 in the field of powder metallurgy from Chalmers University of Technology (Gothenburg, Sweden). After his PhD studies, Sepehr joined SKF, and worked in R&D as a welding process specialist. Since 2015, he has been part of the additive manufacturing group at RISE IVF (a Swedish research institute). Currently, his research is focused on the laser powder bed fusion process, and he is active in numerous nationally funded research projects both as a researcher and project manager.