Optimal exact design of double acceptance sampling plans by attributes

ABSTRACT

The design of double acceptance sampling (AS) plans for attributes based on the operating characteristic curve paradigm is usually addressed by enumeration algorithms. These AS plans may be non optimal regarding the sample size to inspect as they were obtained without the requirement that the constraints at the OC curve controlled points are not violated for minimum Average Sample Number (ASN) scenarios. An approach based on mathematical programming is proposed to systematically design double AS plans for attributes, where the characteristics controlled are modelled by binomial or Poisson distributions. Specifically, Mixed Integer Nonlinear Programming (MINLP) formulations are developed and combined with an enumeration algorithm that allows finding ASN minimax optimal plans. A theoretical result is developed with the purpose of assuring the global optimum design is reached by iteration where a convenient solver is used to find local optima. To validate the algorithm, we compare our results with those of tables commonly used for practical purposes, consider different rates of risk, and setups commonly used in Lot Quality Assurance Plans (LQAS) for health monitoring programmes. Finally, we compare AS plans determined for processes described by binomial and Poisson distributions.

KEYWORDS:

• Acceptance sampling plan
• mixed integer nonlinear programming
• operating characteristic curve
• average sample number

Disclosure statement

No potential conflict of interest was reported by the authors.