Peridynamic simulation of heat transfer during quenching of semi-solid plate with occurrence of hot cracks

Abstract

Quenching plays an important role in the material processing. Water impingement jet quenching involves phenomena such as nucleate boiling, Leidenfrost effect, rewetting, etc. Stronger thermal gradients could induce cracks in the material. Thermal boundary conditions of the process depends on temperature, space, time, and material discontinuity. This study mainly focuses on the thermal modeling of moving water jet quenching of semi-solid hot vertical aluminum plate with latent heat release during the solidification by using Peridynamics (PD). The obtained thermal profile is compared with the infrared camera’s thermal field data to identify the boiling curve parameters on the cracked plate. The PD model with the incorporation of cracking dynamics is giving agreeable results with the experimental thermal field. Modeling quenching heat transfer using PD will enhance the coupling of hot tear origination and propagation simulation, which is quite challenging with other numerical methods. The application of PD in quenching heat transfer with phase change is the first of its kind. The advantages and limitations of the peridynamic approach for this problem is critically evaluated and the simulated results are compared with the experimental measurement of temperature profiles.

KEYWORDS:

• Hot cracks
• peridynamics
• phase change
• quench heat transfer
• quenching
• semi-solid state

Acknowledgments

The authors express their gratitude to Dr. Nyein Nyein Linn (AIRTF scholar) who came from Myanmar for the short-term research training at NIT-T. We express our sincere thanks to the project students Manu Aatitya R P, Yogeesh S, and Sriranga V who helped us to develop the PD code in MATLAB.

Authors’ contributions

Jijo Prasad Jayaprasad Remani: Writing – Original Draft, Methodology, Investigation, Formal analysis, Visualization, Software, Validation.

Saravanakumar Palanisamy: Experimental measurement and observations, Software, Validation.

Ashok Kumar Nallathambi: Supervision, Conceptualization, Writing – Review & Editing, Project administration, Software.

Selda Oterkus: Peridynamic formulation of heat transfer – Methodology.

Daniel Juhre, and Eckehard Specht: Experimental measurement and observations – Resources, Investigation.

Data availability statement

The raw/processed data required to reproduce these findings cannot be shared at this time as the data also forms part of an ongoing study.

Disclosure statement

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Additional information

Funding

This work is financially supported by the Science and Engineering Research Board (SERB-DST), India under the project SRG/2019/001463. OvGU Magdeburg, supported for the scholar’s experimentation under funding GRK 1554.