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Abstract
A pilot‐scale UF membrane bioreactor (MBR) of 1 m3/day capacity was set up in an industrial wastewater treatment plant to evaluate its performance. This study mainly focused on testing the dewaterability and structural analysis of MBR sludge. MBR had 14% reduction of excess sludge production in relative to the conventional activated sludge process (CAS sludge). For dewatering, MBR sludge had comparable dewaterability with the CAS sludge but required nearly 20% less flocculant to reach the highest filterability χ and lowest specific filtration resistance (SRF). This could reduce the cost for running the dewatering facilities and final disposal. Meanwhile the chemical and morphological analyses on MBR sludge exhibited lower EPS (exocellular polymeric substances) content, slightly smaller flocs and more compact morphology. Additionally, to estimate the appropriate polyelectrolyte dose prior to dewatering, we measured the hysteresis loop area of the sludge rheogram (shear stress vs. shear rate) using a co‐axial cylinder viscometer. For both sludges, the area dramatically increased at some critical flocculant dosage and then plateaued off. The critical dosage, though not optimal, still led to an acceptable dewatering performance for the sludge.