Improving the strength of adhesively bonded joints through the introduction of various surface treatments

Abstract

The aim of this paper is to model an interface adhesion and failure mechanism of single lap joints, subjected to tensile loading, focusing on the effects of various surface treatments, including surface characterization parameters, such as surface roughness and contact angle of adherend surfaces. The applied surface treatments are sandblasting, etching, anodic oxidation and hybrid processes. The influence of surface treatment techniques and conditions on single lap joint strength and interfacial properties is investigated by performing a static tensile test. A numerical approach, which is a cohesive zone model, is implemented using ABAQUS™ and introduced to create a correlation between maximum interface traction and surface processing parameters, such as surface roughness and work of adhesion. As a result of experiments, an etching plus sanding process was found to provide the best single lap joint performance (8726 N), having surface roughness of Ra = 2.93 μm and work of adhesion, W_a = 119.4 mJ/m². Based on numerical solutions, a correlation between maximum interface traction and type of surface treatment process has been established, taking certain assumptions into consideration.

Keywords:

• Adhesive
• finite-element method
• surface roughness
• surface treatment
• single lap joints
• mild steel