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ABSTRACT
The level of colloidal stability of a latex coating formulation is governed by the hydrodynamic size of the pigment particle and its aggregates, along with the electrolyte concentration of the coating formulation. Model latex coating films were developed to investigate the effects of pigment aggregate size and the electrolyte concentration in the latex coating formulation on the critical pigment volume concentration (CPVC), as determined by mechanical optical and permeability properties.
The poly(styrene) pigment and poly(styrene-butadiene) (60:40) binder particles were characterized for their relative sizes, the surfactant surface coverage and the critical coagulation concentration, in dilute (1.8% solids) and concentrated (42% solids) dispersions, for sodium chloride and calcium chloride. The hydrodynamic diameter of the strong pigment aggregates formed as a function of aging time, after adjusting the electrolyte concentration of the pigment dispersion to the c.c.c. level were characterized by capillary chromatography technique.
The Increasing size of the pigment aggregates and the increasing electrolyte concentration of the latex coating formulation were shown to sharply decrease the CPVC values determined by mechanical and optical properties such as tensile strength and contrast ratio of the coating. Their influence on the permeability property of the films such as porosity was limited by the availability of the binder to form smooth surface below 35-40% PVC.
The morphological studies of the coating films showed that aggregates cause an increase in the degree of non-uniform distribution of the binder and pigment in the latex coating film