Abstract
Intermetallic compounds formed in Sn‐51In solder ball grid array (BGA) packages with Ag/Cu pads are investigated. After reflow, the Ag thin film dissolves quickly into the solder matrix, and scallop‐shaped intermetallic layers with compositions of (Cu0.89Ag0.11)(In0.79Sn0.21)2/η‐Cu6(Sn0.54In0.46)5 appear at the interfaces between the Sn‐51In solder balls and Cu pads. Aging at 75°C and 100°C caused the η‐Cu6 (Sn0.54In0.46)5 intermetallics to replace the (Cu0.89Ag0.11)(In0.79Sn0.21)2 at the solder/pad interfaces. The thickness of η‐ intermetallic versus the square root of reaction time (t 1/2) shows a linear relation, indicating that the growth of intermetallics is diffusion‐controlled. Ball shear tests show that the strength of these Sn‐51In solder joints is initially 1.9 N, decreasing to 1.7 N and 1.6 N after aging at 75°C and 100°C, respectively.
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