Computational study of the texture formation in mesophase pitch‐based carbon fibres

Abstract

This paper studies the thermal relaxation phenomena after melt‐extrusion of a rigid discotic uniaxial nematic mesophase pitch using mathematical modelling and computer simulation. The Ericksen and Landau–de Gennes continuum theories are used to investigate the structure development and texture formation across mesophase pitch‐based carbon fibres. The two‐dimensional model captures five types of transverse patterns, which match the commonly observed textures for mesophase pitch‐based carbon fibres. They are: random, zig‐zagged radial, radial, quasi‐onion and onion. These textures represent the various combinations possible from the interplay between structure (i.e. texture) development and cooling during the fibre spinning process. During the thermal relaxation after the cessation of extensional flow the discotic nematic molecules store elastic free energy decays. The distorted nematic molecular profiles reorient to release the stored elastic free energy. The difference in time scales for molecular reorientation and thermal relaxation result in different transverse textures. The rate at which the fibres are cooled is the main factor in controlling the structure development. A slow cooling rate would permit the nematic discotic molecules to reorient to a well‐developed (radial or onion) texture. The random texture is a result of rapid quenching. The numerical results are consistent with published experimental observations.

Acknowledgements

The authors gratefully acknowledge the financial support from Ryerson University and the Natural Sciences and Engineering Research Council of Canada (NSERC).