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Experimental Heat Transfer
A Journal of Thermal Energy Generation, Transport, Storage, and Conversion
Volume 36, 2023 - Issue 7
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Research Article

Experimental study of heat transfer in a microchannel with pin fins and sintered coatings

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Pages 1099-1114 | Received 24 Aug 2022, Accepted 30 Jan 2023, Published online: 08 Feb 2023
 

ABSTRACT

Increasing processing capacity without modifying the size of electronic devices has made thermal management important in the electronic industry. Commercialized thermal management, such as in a conventional air cooling system, is insufficient for electronic devices with high heat flux dissipation. Pool boiling is a better method for heat transfer because it can dissipate a substantial amount of heat at low wall superheats. This study focused on heat transfer enhancement using passive approaches, including nanostructures and microporous sintered surfaces over open microchannel surfaces and microchannels with pin-fins. In the present work, seven structures were studied in pool boiling, wherein experiments elucidated the effects of microchannels, sintered, and pin fins (micropillar) on boiling heat transfer from a copper chip in a pool of degassed water. Boiling performance is ascertained via critical heat flux (CHF) and heat transfer coefficient (HTC). The best heat transfer performance showed a heat flux of 243.75W/cm2 at 15.46°C on the pin-fins chip, which was 1.9 times the heat flux of the plain chip. The highest HTC was 181.03 kW/(m2 oC) at a heat flux of 172.61 W/cm2 for the microchannel with single pin-fins. The HTC enhancement was 2.8 times greater than the plain surface. It was found experimentally that HTC and CHF improved on all modified surfaces compared to the plain copper chip baseline.

Acknowledgments

Murat BULUT extends many thanks to the Scientific and Research Council of Turkey (TUBITAK) for TUBITAK-BIDEB 2214/A International Research Fellowship Program grant. The study took place in the Thermal Analysis, Microfluidics and Fuel Cell Laboratory in the Mechanical Engineering Department at Rochester Institute of Technology, Rochester, NY, USA. The author thanks to Sheila Christopher for revising the whole manuscript.

Disclosure statement

No potential conflict of interest was reported by the author(s).

Nomenclature

kCu=

thermal conductivity of copper, W/(m°C)

q’’=

heat flux, W/m2

Tsat=

saturation temperature, °C

Twall=

wall temperature, °C

ΔTsat=

wall superheat, °C

x=

distance, m

Correction Statement

This article has been corrected with minor changes. These changes do not impact the academic content of the article.

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