Dissimilar aluminium weldability of SiC particle reinforced aluminium alloy to Al–Si, Al–Mg, Al–Mg–Si, Al–Zn–Mg–Cu alloys by electron beam welding

Abstract

The SiC particle reinforced aluminum alloy has been developed for various machine parts. Aluminum welded machine parts often require welded joints composed of dissimilar alloys. In the present study, electron beam weldability of dissimilar joints was investigated on different combinations of aluminum alloys of 10 mm thickness. The main alloy is 10% SiC particle reinforced Al–Si aluminum alloy. Combination wrought alloys are Al–Si, Al–Mg, Al–Mg–Si and Al–Zn–Mg–Cu alloys. The electron beam machine is a 6 kW high voltage type. The joint groove is of square butt without filler metal.

In the case of SiC reinforced alloy/Al–Si and Al–Mg, joints, weldability was poor because some weld imperfections were recognized such as arcing and other defects. In the case of SiC reinforced alloy/Al–Mg–Si, Al–Zn–Mg–Cu, the cracking sensitivity is low while some small porosity was recognized. Tensile strength became about 150 MPa such as SiC reinforced alloy. Impact values of the SiC reinforced alloy/Al–Mg–Si joint were recovered through 2160 h room temperature ageing. Micro segregation of the Si element was recognized for the SiC reinforced alloy/Al–Mg–Si joint by electron probe microanalyser analysis.

Keywords:

• electron beam welding
• dissimilar joints
• SiC particle reinforced Al–Si aluminium alloy
• Al–Si, Al–Mg
• Al–Mg–Si
• Al–Zn–Mg–Cu
• mechanical properties
• segregation