Special features of heating and melting electrodes with an exothermic mixture in the coating

Abstract

Experimental results show that exothermic reactions in the heating and melting stages of electrode coating take place when the coating contains more than 35% of the exothermic mixture. Data for the effect of the amount of exothermic mixture in the electrode coating on heating and melting of the electrodes are presented. The thermal balance of melting the electrodes with the exothermic mixture in the coating is calculated. The results show that the temperature of 1273 K at which the efficiency of the exothermic reaction is high is reached at a distance of approximately 1 mm from the electrode tip. It is confirmed that the addition of up to 53.4% of the exothermic mixture to the electrode coating increases the effective efficiency of heating the parent metal (η_m) from 0.715 to 0.815 and of the electrode (η_el) from 0.28 to 0.415.

Keywords:

• Electrode exothermic mixture
• coating electrodes
• welding
• heat balance

Notes

Selected from Svarochnoe Proizvodstvo, 2015, 68 (9) 12–18.