Improving the quality of layers deposited on rolling rolls by optimising the composition of flux-cored wires

ABSTRACT

Experiments were carried out to investigate the effect of adding carbon–fluorine compounds (the waste from metallurgical production) and nickel powder to the composition of flux-cored wires of the C–Si–Mn–Cr–W–V and C–Si–Mn–Cr–V–Mo alloying systems. The results show that the addition of these compounds to the composition of the charge for producing the wires of the 35V9Kh3SF and 25Kh5FMS types improves a large number of the characteristics of the deposited layer: reduces the extent of contamination with non-metallic inclusions, increases the hardness of the deposited layer, refines austenite grains and results in the formation of fine-dispersion carbides which in practice may improve the thermal resistance of rolling rolls, and also prevents the formation of a ferrite network which may have a beneficial effect on cracking resistance. The experimental results can be used to develop new compositions of flux-cored wires for hardfacing rolling rolls protected by Russian Federation patents. The hardfacing technologies of the rolls using these flux-cored wires with the C–Si–Mn–Cr–W and C–Si–Mn–Cr–V–Mo alloying systems are now produced by the ElSib company.

KEYWORDS:

• flux-cored wire
• welding deposit
• microstructure
• non-metallic inclusions
• austenite
• carbides
• hardness

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