ADVANCED SIMULATION OF OPTICAL FIBER DRAWING PROCESS

Abstract

Precise modeling of the optical fiber drawing process is extremely important for identifying optimum drawing conditions in a furnace that would produce high-quality fibers at a low cost. In this study, a numerical approach for detailed simulation of thermal transport in an optical fiber drawing furnace is developed by implementing a primitive variable computational fluid dynamics algorithm. To accurately simulate the underlying fluid dynamics, the complete Navier–Stokes equations are solved for both glass and external gas, which are coupled by the conjugate boundary conditions at the interface. The governing equations are discretized by a finite volume approach and the solution algorithm for the discretized equations is based on the semi-implicit method for the pressure linked equations revised (SIMPLER) method instead of the traditional streamfunction approach. Radiative heat transfer is the most dominant mode of heat transfer during optical fiber drawing and it is modeled by the finite volume method. The gas-preform interface is treated as a Fresnel surface instead of a diffuse surface. To validate the present numerical approach and to examine the effects of the Fresnel interface condition on the preform temperature, a benchmark optical fiber drawing problem containing a prescribed neck-down profile is investigated with various fiber drawing speeds, furnace wall temperatures, and preform diameters. For the diffuse interface, the present prediction in temperature is found to match the available other solution very well. For the Fresnel interface, the present prediction is usually higher in comparison with that of the same approach with the diffuse interface. However, the temperature difference between two interfaces is found to be small, implying that the error caused by the diffuse assumption may be not significant.