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Numerical Heat Transfer, Part A: Applications
An International Journal of Computation and Methodology
Volume 71, 2017 - Issue 5
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Original Articles

A new general model for phase-change heat transfer of waxy crude oil during the ambient-induced cooling process

, , , , &
Pages 511-527 | Received 12 Sep 2016, Accepted 28 Nov 2016, Published online: 09 Mar 2017
 

ABSTRACT

The thermal process during shutdown (a stoppage state of the pipeline), of which the essence is an irregular phase-change process accompanied by natural convection, non-Newtonian behavior, and sometimes turbulence, is a critical problem in crude oil transportation engineering. An accurate calculation of the thermal process during shutdown is more than necessary for the safety of crude oil pipeline; however, it faces some challenges due to the complexity of the phase change. In this study, the phase change of waxy crude oil during the cooling process is divided into four stages, which includes a pure liquid natural convection, solid/liquid dispersion natural convection, coexistence of dispersion system natural convection and porous media natural convection, and pure porous media convection, according to different heat transfer mechanisms on different stages. Based on this division, a general phase-change heat transfer model is proposed for the thermal calculation of waxy crude oil during shutdown. Compared with the previous research, this model appropriately includes the influences of non-Newtonian behavior, phase evolution as well as turbulence. With the proposed model, the temperature drop characteristic of a sample pipeline is analyzed and the influencing factors are investigated.

Nomenclature

cp=

specific heat capacity

Sij=

rate-of-deformation tensor

Cw=

WALE constant

T=

temperature

d=

distance to the closest wall

Tc=

reference temperature

g=

gravity acceleration

uθ, ur=

velocity in θ and r directions, respectively

gl=

liquid volume fraction

uθ, s, ur, s=

solid-phase velocity in θ and r directions, respectively

gs=

solid volume fraction

k=

von Kármán constant

β=

coefficient of cubical expansion

K=

consistency coefficient

ΔH=

latent heat

Kd=

permeability

Γ=

diffusion coefficient

K0=

permeability constant

λt=

eddy diffusion coefficient

Ls=

mixing length for subgrid scales

μa=

apparent viscosity

n=

rheological behavior index

μl=

kinetic viscosity of the liquid phase

P=

pressure

μt=

turbulent viscosity

QL=

latent heat of phase change

ρ=

density

r, θ=

coordinate variables

τij=

shear stress tensor

S=

source term

ϕ=

general dependent variable

Nomenclature

cp=

specific heat capacity

Sij=

rate-of-deformation tensor

Cw=

WALE constant

T=

temperature

d=

distance to the closest wall

Tc=

reference temperature

g=

gravity acceleration

uθ, ur=

velocity in θ and r directions, respectively

gl=

liquid volume fraction

uθ, s, ur, s=

solid-phase velocity in θ and r directions, respectively

gs=

solid volume fraction

k=

von Kármán constant

β=

coefficient of cubical expansion

K=

consistency coefficient

ΔH=

latent heat

Kd=

permeability

Γ=

diffusion coefficient

K0=

permeability constant

λt=

eddy diffusion coefficient

Ls=

mixing length for subgrid scales

μa=

apparent viscosity

n=

rheological behavior index

μl=

kinetic viscosity of the liquid phase

P=

pressure

μt=

turbulent viscosity

QL=

latent heat of phase change

ρ=

density

r, θ=

coordinate variables

τij=

shear stress tensor

S=

source term

ϕ=

general dependent variable

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