High Performance Ferrous MIM Components Through Carbon and Microstructural Control

Abstract

This study on metal injection molding considers the combined influences of the type of powder, subsequent debinding and sintering conditions on the carbon control and microstructure for high performance ferrous materials. Carbon retention and sintered microstructure vary significantly with the powder type. Although carbon retention is sensitive to the debinding and sintering atmospheres and conditions, the carbon content can be successfully controlled by adjusting the weight loss after deb'inding. Mechanical properties are also investigated and compared with that of conventional P/M and wrought materials, some factors affecting the properties are discussed taking the microstructure into account. Finally, high performance properties depend on two types of microstructure, one is the fine homogeneous microstructure in the case of high alloy steels and the other is the fine heterogeneous microstructure in the case of low alloy steels.