Influence of Ni interlayer width on interfacial reactions and mechanical properties in laser welding/brazing of Al/Mg lap joint

ABSTRACT

Laser welding/brazing of AA5182 Al to ZEK100 Mg in a lap joint configuration was performed by using a Ni interlayer. The stick-out width of Ni interlayer (W_Ni) had significant effects on the weld appearance, interfacial microstructure and joint strength of laser Al/Mg joints. Weld defects including porosity and crack were largely reduced with the increase of W_Ni from 2 to 6 mm, but a fracture occurred at the Mg/Ni interface when it increased to 8 mm which led to an immediate failure after welding. Mg–Al, Mg–Ni and minor Al-Ni IMCs were observed at the Mg/Ni interfacial region. The joint strength first increased and then decreased with the rising W_Ni, which was mainly determined by the width of Mg-Ni IMCs.

KEYWORDS:

• Ni interlayer
• laser welding/brazing
• aluminium alloy
• magnesium alloy
• dissimilar joint
• intermetallic compounds
• joint strength

Disclosure statement

No potential conflict of interest was reported by the authors.

ORCID

J. Yang http://orcid.org/0000-0001-5226-4815

N. Y. Zhou http://orcid.org/0000-0003-2886-0259

Additional information

Funding

This work was supported by National Natural Science Foundation of China [grant number 51805315], the Academic and Technical Leaders Founding Project of Major Disciplines of Jiangxi Province [20182BCB22001] and the Jiangxi Science Fund for Distinguished Young Scholars [2018ACB21015] and NSERC was gratefully acknowledged.