Adhesive fracture of heterogeneous interfaces

Abstract

We have studied the effect of interface heterogeneity on fracture, at both local and global scales. The single cantilever beam adhesion test was used to investigate interfacial fracture between polycarbonate plates and an elastic/fragile epoxy adhesive. Two surface treatments were applied to a (given) polycarbonate plate giving zones of strong and weak adhesion parallel to the crack direction. Calculated fracture energies differed from those expected from a simple rule-of-mixtures. A perturbation method, proposed by Rice, was used and results compared with crack fronts observed in situ. The technique was applied successfully but the difference in values of stress intensity factor between the zones was found substantially different from the experimental value. In an attempt to explain discrepancies, specimens with discontinuous crack fronts (adhesive and/or plates severed along the strong/weak adhesion frontier) were tested. Good agreement was found with the rule-of-mixtures predictions raising questions about the role of crack front continuity in load transfer.

Keywords:

• adhesion
• heterogeneous brittle interface
• interfacial fracture
• thin films

Notes

1 Currently at Aarhus University (School of Engineering), Dalgas Avenue 2, 8000 Aarhus C, Denmark. 2 On leave of absence from Gdansk University of Technology, Faculty of Mechanical Engineering, Department of Materials Engineering and Welding, Gdansk, Poland.