Elastic properties evaluation of composite metal foams

Abstract

Composite metal foams (CMFs) are a new class of closed-cell porous materials that can be produced by distributing metallic spheres in a metallic matrix. CMFs could offer better mechanical performance in comparison to the conventional metal foams due to the uniform shape and even distribution of voids. To evaluate elastic properties of CMFs, the conventional theoretical approaches for periodic models are not good candidates due to the random distribution of voids in these materials. Thus, in this research, first, a three-dimensional model is developed based on the Lubachevsky and Stillinger (LS) approach, which is then used for the FE analysis. Using homogenization technique, the elastic properties of the CMFs are evaluated focusing here on elastic modulus and Poisson’s ratio. Comparing results against experimental results shows a very good agreement. In this paper, for the first time, effects of geometrical and material parameters such as thickness of the spheres, microporosity in the wall of spheres and matrix, matrix materials, and diameter of the spheres on the elastic properties of CMFs are examined. It is observed that the microporosity in the matrix has higher effect on the elastic modulus of the CMFs than the microporosity in the wall of the spherical particles.

Keywords:

• CMF
• metal foams
• composites
• FEM
• homogenization
• LS algorithm

Disclosure statement

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Additional information

Funding

The authors acknowledge the financial support by Natural Sciences and Engineering Research Council of Canada (NSERC) [grant number RGPIN-2017-04509 and IRCPJ 550069-19].