Airborne Concentrations of Methylene Diphenyl Diisocyanate (MDI) in North American Wood Mills During the Manufacturing of Oriented Strand Board (OSB)

Abstract

Air monitoring data were collected from industrial hygiene surveys over an 8-year period in oriented strand board (OSB) mills. Personal samples were taken to evaluate potential employee exposures to MDI. Area samples were taken to determine the effectiveness of control measures used in the mills to prevent fugitive emissions of wood dust, MDI, and MDI-coated wood dust from the OSB manufacturing process. Personal sampling results (578 samples covering 11 different job categories) ranged from 0.0002–0.524 mg/m³, with a GM = 0.001 and GSD = 3.71. Area sampling results (1657 samples covering 14 stationary locations in the mills) ranged from 0.0002–2.5 mg/m³, with a GM = 0.004 and GSD = 5.52. The statistical range of the data suggests high variability. While exposures to MDI above the established limits (0.051 mg/m³, 8-hour time-weighted average, 0.2 mg/m³, ceiling) can and do occur when engineering controls are not maintained and/or proper work practices and personal protective equipment are not followed/used for certain high exposure potential tasks, the data indicate that over 97% of the personal and 92% of the area sampling results are less than 0.051 mg/m³. Wipe testing was performed to determine the presence of removable, unreacted diisocyanates (NCO functional groups) from various surfaces. Positive results were found in about 13% of the wipe tests on surfaces confined to the blender, forming line, and hopper deck process areas.

Keywords:

• MDI
• MDI binder in OSB mills
• polymeric MDI
• wood dust in OSB mills

ACKNOWLEDGMENTS

The authors thank P. Parekh and J. Russo of the Huntsman Polyurethanes Industrial Hygiene Laboratory for sample analysis.