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Articles

Application of simulated annealing in a rectangular fin with variable heat transfer coefficient

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Pages 1352-1367 | Received 19 Jul 2012, Accepted 31 Dec 2012, Published online: 29 Jan 2013

Abstract

This work deals with the inverse prediction of unknown parameters in a rectangular fin geometry subjected to a variable surface heat transfer coefficient. The unknowns which have been estimated are the thermal conductivity, the heat transfer coefficient at the base of the fin and the exponent for variable heat transfer coefficient. The estimations are done for satisfying a predefined temperature distribution obtained using some known fin properties from a forward method based on the decomposition scheme. Then, using the temperature information only at three locations, through the simulated annealing-based inverse algorithm, the unknowns are estimated. Due to correlated nature of the unknowns, many feasible combinations of the three unknowns have been found, which is proposed to offer the designer flexibility in selecting the fin material. The present inverse algorithm is proposed to be useful in situations where only few discrete temperatures are available, as it helps to find out the possible unknown properties which are required to satisfy a given temperature distribution.

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Application of simulated annealing in a rectangular fin with variable heat transfer coefficient

1. Introduction

Fins are extended surface used for enhancing the rate of heat transfer.Citation[1] Under a normal situation, along with inside heat conduction, the heat is convected away from its surface, which depends upon the prevailing heat transfer coefficient. The assumption of a constant heat transfer coefficient does not always hold well [2–4]Citation2Citation3Citation4 as it is found to be dependent on the local temperature. This variation of the heat transfer coefficient with temperature is expressed by a power law expression Citation[4], which increases the non-linearity in the equation governing the energy transport. Using the knowledge of properties, their dependency on the temperature and boundary conditions, the main objective is to obtain the local thermal fields. The method involves solution of a forward/direct problem, which is assumed to be perfect when solved analytically. In this connection, the use of the decomposition method has gained considerable attention for solving heat transfer problems containing enhanced non-linearities [4–7]Citation4Citation5Citation6Citation7. However, the situation becomes different and more interesting when the final objective in the form of temperature field is only available, but multiple parameters and/or boundary conditions responsible for such field remain unknown. Such cases fall under inverse problems Citation[8], which are mathematically ill posed.

Compared to direct problems, the inverse problems related to fins are relatively new. One of the most important considerations for solving an inverse problem is the proper selection of the optimization tool and a suitable direct/forward algorithm. For problems involving a single unknown with less non-linearity in the governing equation, conventional deterministic optimization methods prove better than the stochastic optimization methods. The details of many optimization algorithms for unknown parameter estimations in fins can be found in archival studies. Huang et al. Citation[9] estimated the conductance in a finned tube heat exchanger using the conjugate gradient method (CGM). Further, the CGM was again used for estimating the heat transfer coefficient in an annular fin by Chen et al. Citation[10]. Das Citation[11] estimated the convective–conductive parameter and the variable conductivity parameter in a rectangular fin using the simplex search method. Recently, Azimi et al. Citation[12] have predicted the base temperature distribution in a non-Fourier fin using Cattaneo-Vernotte model and adjoint CGM. For a cylindrical fin, the application of the simulated annealing (SA) for three parameter estimation was done by Das and Dutta Citation[13]. It is well known that for an objective function which consist of discontinuities and are of multimodal nature, the evolutionary search techniques perform better than the conventional deterministic methods Citation[14]. For the present problem, the inherent difficulties involve the existence of non-linearity (due to variation of heat transfer coefficient) and the existence of multiple and correlated nature of the unknowns. Apart from the SA [13,15]Citation13Citation15, other evolutionary techniques which have been applied to inverse problems are the genetic algorithm Citation[16], the particle swarm algorithm Citation[17], ant colony method Citation[18], etc.

Based on the above discussions, the objective of the present work is to estimate important unknowns in a rectangular fin which are required to satisfy a given temperature distribution. These are the thermal conductivity, k, the exponent for variable heat coefficient, n and the base heat transfer coefficient, hb. The geometry of the fin is considered to remain fixed. It should be well noted that for a fixed geometry, the convection–conduction parameter, N (which is a non-dimensional quantity) is defined by all three unknowns such as the thermal conductivity, k, the exponent for variable heat coefficient, n and the base heat transfer coefficient, hb. In the present study, only three temperature locations have been used in the inverse problem for estimating the various unknowns. The required temperature field was obtained by initially solving a direct problem based on the Adomian decomposition method. For optimization purpose, the SA is used due to its various advantages [19–21]Citation19Citation20Citation21.

2 Formulation

Let us consider a rectangular fin (Figure ) with insulated tip and the base maintained at a fixed temperature, Tb = 400 K. The ambient temperature is Ta= 300 K. The length, L, the perimeter, p and the areas of cross-section, A, are taken as 0.1 m, 0.012 m and 5 × 10−4m2, respectively. We assume the thermal conductivity, k and the base heat transfer coefficient, hb to be unknown. In addition to this, we assume the surface heat transfer coefficient to be variable and the relevant exponent, n is also unknown. At steady state, the governing energy equation may be expressed as below Citation[1],(1) d2Tdx2-hpkA(T-Ta)=0(1)

Figure 1 Geometry of the rectangular fin.

Figure 1 Geometry of the rectangular fin.

The boundary conditions for the above equation can be expressed as given below,(2) x=0;dTdx=0x=L;T=Tb(2)

In Equation (1), the heat transfer coefficient, h is assumed to be variable with temperature obeying the following functional relationship Citation[6],(3) h=a(T-Ta)n(3)

where, a is a constant. The exponent n represents the type of heat transfer which may cover a wide range from transition boiling (−0.25 < n < −4) to radiation into free space (3 < n < 5) [2–4]Citation2Citation3Citation4. Therefore, using Equation (3), the governing equation (Equation (1)) takes the following form Citation[4],(4) d2Tdx2-apkA(T-Ta)n+1=0(4)

For simplicity and generalization, we carry out the non-dimensionalisation in the following manner Citation[4],(5) xθN=x/L(T-Ta)/(Tb-Ta)hbpL2/kA1/2;hb=a(Tb-Ta)n(5)

With the above non-dimensional form (Equation (5)) and after rearrangement of different mathematical terms, the governing equation (Equation (4)) takes the following non-dimensional form Citation[4],(6) d2θdx2-N2θn+1=0(6)

Consequently, the boundary conditions (Equation (2)) also non-dimensionally transforms as below,(7) x=0;dθdx=0x=1;θ=1(7)

Using the above boundary conditions (Equation (7)), the non-dimensional governing equation (Equation (6)) can be either solved analytically or by using any numerical technique such as finite difference method, finite volume method, etc. In this work, it is solved analytically using the Adomian decomposition method which is finding increased popularity for solving mathematical expressions involving increased non-linearities [4–7]Citation4Citation5Citation6Citation7. Below we discuss the solution procedure.

The governing equation (Equation (6)) can be rewritten as below,(8) d2θdx2=N2θn+1(8)

Using the second-order operator, Lx=d2dx2 to the above equation, we get the following expression,(9) Lxθ=N2θn+1(9)

Next, applying the inverse operator, Lx-1=0x0x(·)dxdx to the above (Equation (9)), and after few mathematical operations, we obtain the components of local temperatures as given below [4–7]Citation4Citation5Citation6Citation7,(10) θ0θ1θ2θ3=C1/2C1+nN2x21/241+nC1+2nN4x41/7201+5n+4n2C1+3nN6x6(10)

Finally, the local non-dimensional temperature, θ is obtained by summing all the above components. This can be mathematically represented by the following expression [4–7]Citation4Citation5Citation6Citation7,(11) θ(x)=i=0θi(11)

It is worth to note that the unknown constant, C can be easily obtained by the second boundary (right boundary) condition, which is θ(1)=1 and realizing that the non-dimensional temperature, θ lies in the range 0–1.

The above procedure of calculating temperature, θ field from using known properties and boundary conditions is termed as the direct (or forward) problem. However, the situation becomes more interesting, when either the exact or a measured thermal field is available, but multiple properties of the system are unknown. Compared to the direct problems, the solutions of such ill-posed inverse problems are relatively difficult because of insufficient mathematical expressions as compared to the number of unknowns. Below, we briefly discuss the formulation of the present inverse problem.

Let us assume an inverse problem where the local temperature, θ field is available. The temperature, θ field can be either measured from experiments or calculated using any numerical scheme. For the present analysis, we obtain the temperature, θ field using the direct method, as mentioned earlier. In the present work, parameters such as the thermal conductivity, k, the exponent for the variable heat coefficient, n and the base heat transfer coefficient, hb have been assumed to be unknowns. The dimension of the fin is assumed to be already available. Since, three parameters (k, n and hb) are embedded inside the convective–conductive parameter, N (Equation (5)), thus to solve the inverse problem, we minimize an objective function conventionally described as below [11–13]Citation11Citation12Citation13,(12) Minimize:i=1m{θi(N)-θ˜i(N)}2(12)

where, θ˜ is the available reference or exact field corresponding to some known values of the convection-conduction parameter, N. The temperature, θ field corresponds to some guessed value of the unknowns (k,n and hb) to be estimated which are optimized in an iterative manner, and m represents the number of points where the temperature, θ˜ fields are available. In Equation (12), the available reference or exact, θ˜ field may contain random measurement errors (er). In this work, we induce perturbations between −0.1 and + 0.1, and assumed to follow a Gaussian distribution with approximately zero mean. In connection with the same, the above equation (Equation (12)) gets modified as below [11–13]Citation11Citation12Citation13,(13) Minimize:i=1m{θi(N)-[θ˜i(N)+er]}2(13)

where, er is the random error as described earlier. In any experiment, it is always desirable to reduce the number of measurement points, m, which for this work may be either thermocouple or any other temperature sensing device. For obtaining the exact temperature, θ˜ field, we only use three measurement points, two at the boundaries and one at the centre, i.e. m = 3. For updating the guessed temperature, θ field, the computations must be done for the grid independent situation of measurement points, which in the present work is m = 101. Out of these, three temperatures (θ1,θ51,θ101) are then fed inside the objective function to compare with the corresponding exact values, θ˜. Since the inverse algorithm is a combination of the direct method coupled with an optimization algorithm, therefore, the guessed temperature at the centre if updated only on the basis of boundary conditions (and not from its sufficiently close node), it will obviously cause large error. The above exercise, therefore, minimizes the requirement of locating temperature sensing device in real-time experiments. Thus, when the measurements are made at the above three locations, the objective function for temperature field involving no measurement error becomes as expressed below,(14) Minimize:(θ1-θ˜1)2+(θ51-θ˜51)2+(θ101-θ˜101)2(14)

The objective function for the case involving measurement error can also be expressed in the similar manner. The solution procedure of unknown parameter estimation through inverse analysis is shown in Figure . For optimization, we have used the SA due to its various advantages [13,15,19–21]Citation13Citation15Citation19Citation20Citation21. Below, we provide a brief discussion of the algorithm.

Figure 2 Flowchart of the inverse algorithm.

Figure 2 Flowchart of the inverse algorithm.

The SA mimics the annealing process of heat treatment and is based upon the concept of statistical mechanics. During early stages, the concept of the SA was used for studying the atomic behaviour with change in temperature Citation[21]. In the SA, the value of the objective function, J is initially assigned to a higher SA-temperature, T level and successively; it minimizes it to a lower level. Using the initial guess, some random solutions are generated and the differences of the objective functions between the initial guess and the new points (e) are calculated. For a particular new point, if the error, e decreases, then that new point is always accepted with the probability, p = 1. However, if the error, e increases, then the acceptance probability for that point is expressed as below [19–21]Citation19Citation20Citation21,(15) P=exp-eT(15)

The above operation of including worst points is called the uphill approach of the SA [19–21]Citation19Citation20Citation21. When all random points are checked, the SA-temperature, T is lowered as below,(16) Tk+1=0.85Tk(16)

where k is the index for iteration level. The process is repeated and is termed as the re-annealing, which is carried out until the termination criterion is satisfied. For the present study, the termination criterion is taken either when the objective function becomes zero or the SA exceeds a given number of iterations. In this work, 50 iterations have been found to be enough for lowering the objective function to a sufficiently lower value. The following section presents the results and discussions.

3 Results and discussion

In this section, we present the results of simultaneous estimation of parameters (k, n and hb) using the knowledge of the temperature, θ field only at three locations. The required temperature, θ field is obtained by solving a forward problem based on the Adomian decomposition method. However, before we carry out the optimization study, it is essential to validate the accuracy of the present forward method. Thus, in Figure , we compare the steady state temperature, θ field with the results of Chang Citation[4]. The comparison is shown for the convective–conductive parameter, N = 1 and the exponent for variable heat coefficient, n = −0.75, which is observed to be satisfactory.

Figure 3 Validation of the forward method.

Figure 3 Validation of the forward method.

In Table , we show the working procedure of the SA algorithm for estimating the unknowns using some arbitrary initial guess as indicated in the table. The results have been done for the case involving exact temperature, θ field (er = 0). The exact values of convective–conductive parameter, N and the exponent for variable heat coefficient, n are 1 and −0.75, respectively. It is well known that all three unknowns, viz. the thermal conductivity, k, the heat transfer coefficient at the base, hb and the exponent for variable heat transfer coefficient, n are embedded inside the convective–conductive parameter, N. Thus, for a given geometry, so far as the value of the convective–conductive parameter remains the same, the temperature field will also be the same. Using an initial guess, some solutions (10, in the present work) are randomly generated and compared with the objective function of the initial guess. The starting guess for a particular iteration corresponds to the best solution from its previous iteration level. Depending upon the respective value of the objective function and the probability, P (Equation (15)), the selection for the next iteration level is made. In the table, the comparisons have been presented at an initial stage and at a later stage. It can be observed that during later stages, the SA follows a greedy algorithm. This is because during the early stages, many all inferior solutions were accepted. But, during later stages, much improved solutions (Sl. nos. 12–18) were also rejected, thereby allowing more competition amongst the good solutions.

Table 1. Status of solutions during optimization. Range: [k = 20 to 400 W m−1 K1, n = −1.0 to −0.1 and hb = 10 to 200 W m−2 K1].

Using the same initial guess as considered in Table , in Table , we present the comparisons of the exact and the estimated values of the three parameters such as the thermal conductivity, k, base heat transfer coefficient, hb and the exponent of variable heat coefficient, n. The comparisons have been done both for the case of exact temperature measurements (er= 0) as well as for the case involving measurement error (−0.1 ⩽ er ⩽  + 0.1) in the temperature field. For each case, the results have been obtained using a different initial guessed value of the parameters. It is observed from Table that there exist many feasible combinations of k, hb and n which can yield the same temperature, θ field. However, it is also seen that all feasible combinations yield approximately the same value of the convection–conduction parameters, N. This is due to the fact that for a given geometry (i.e. having fixed length, thickness and area), the local temperature is only a function of the convection–conduction parameter, N and the three unknowns (k, n and hb) are embedded inside it. In context with the inverse problems, such event is very much useful to a designer, as it offers the flexibility to explore and select the feasible design parameters amongst various possible combinations.

Table 2. Comparison of multiple combinations of unknown parameters (k, n and hb) satisfying a given temperature field. Range: [k = 20 to 400 W m−1 K1, n = −1.0 to −0.1 and hb= 10 to 200 W m−2 K1].

Figure presents the variation of three simultaneously estimated unknowns with iterations of the SA. The comparisons have been shown for temperature, θ measurements without measurement error (er= 0), with measurement points, m = 3 and for the case corresponding to Sl. 1 of Table . The exact values of the convective–conductive parameter, N and the exponent for variable heat coefficient, n are taken as 1 and −0.75, respectively. It is observed from Figure that during early stages, the unknowns undergo large fluctuations which become stable after some time. For the present work, 50 iterations of the SA are found to be sufficient, as insignificant updating occurs beyond approximately 40 iterations. In order to show the accuracy of the above estimated values, in Figure , we present a comparison of the reconstructed and the exact temperature fields. It is observed from the present study that the maximum error difference between the reconstructed and the exact fields is within 0.3% (for measurements with noise) and 0.1% (for measurements without noise). In Figure , we show the variation of the relevant objective function (Equation (12)), with number of iterations of the SA. It is observed that beyond approximately 40 iterations of the SA, there occurs negligible change in the value of the objective function. The value of the objective function after 50 iterations is found to be O(10-13). After comparing the temperature, θ field and studying the objective function without any error (er= 0), we present these results for the case involving measurement error (−0.1 ⩽ er ⩽  + 0.1). In SA, the initial guesses for the unknowns are taken as the same as considered in Sl. 6 of Table . The variation of the estimated parameters (k, n and hb) is shown in Figure and in this case too, 50 iterations of the SA have been found to be sufficient. The details of the measurement error (er) are explained earlier. Figure shows the comparisons of the reconstructed temperature, θ fields and the variation of the relevant objective function (Equation (13)). The results have been found to be similar to the case obtained earlier in Figure and the value of the objective function after 50 iterations is found to be approximately, O(10-10).

Figure 4 Variation of the unknowns with iterations of the SA for temperature, θ field without measurement error.

Figure 4 Variation of the unknowns with iterations of the SA for temperature, θ field without measurement error.

Figure 5 (a) Comparisons of the exact and the reconstructed temperature fields, (b) variation of the objective function; without measurement error (er = 0).

Figure 5 (a) Comparisons of the exact and the reconstructed temperature fields, (b) variation of the objective function; without measurement error (er = 0).

Figure 6 Variation of the unknowns with iterations of the SA for temperature, θ field; with measurement error.

Figure 6 Variation of the unknowns with iterations of the SA for temperature, θ field; with measurement error.

Figure 7 (a) Comparisons of the actual and the reconstructed temperature fields, (b) variation of the objective function; with measurement error (−0.1 ⩽ er ⩽ +0.1).

Figure 7 (a) Comparisons of the actual and the reconstructed temperature fields, (b) variation of the objective function; with measurement error (−0.1 ⩽ er ⩽ +0.1).

Figure presents the sensitivity coefficients of various parameters estimated in this work. The sensitivity coefficient for any parameter (say k), is defined as Sk=θkn,hb. Similarly, for other parameters too, the sensitivity coefficients can be represented. For evaluating this, a small change (10−3) is made to the relevant parameter (by keeping other parameters fixed) and then the differences of the temperatures, θ is calculated. Further details about the sensitivity coefficients can be found in [8,22,23]Citation8Citation22Citation23. Two important observations can be made from the Figure . First, the sensitivity of the exponent for the heat transfer coefficient, Sn is found to be relative more than the other three parameters. In other words, it can be inferred that the temperature, θ field is more dependent on the value of the exponent for the heat transfer coefficient, Sn. Second, the sensitivity coefficients tend to attain higher values near the hot (east) boundary. This finding is in accordance with the earlier results [11,22]Citation11Citation22, where the temperature field becomes more sensitive to the parameters near the hot boundary as compared to the cold boundary, due to increase in heat loss occurring near the hot boundary.

Figure 8 Comparisons of sensitivity coefficients of the estimated parameters.

Figure 8 Comparisons of sensitivity coefficients of the estimated parameters.

4 Conclusions

An inverse problem is solved for estimating parameters such as the thermal conductivity, the exponent for variable heat coefficient and the heat transfer coefficient at the base of the fin. The heat transfer coefficient is assumed to be variable with the temperature. The SA is used to perform the optimization of the relevant objective function. The estimations are done for exact and erroneous temperature field obtained only at three locations. The evolution of the unknown parameters during the optimization process has also been reported. The accuracy of the estimated parameters is benchmarked by comparing the convective–conductive parameter (which contains the three unknowns embedded within itself) and also from the temperature field reconstructions. The feasible combinations of parameters satisfying the same condition have been reported, which is proposed to offer the designer a range of possible alternatives in selecting and various parameters. The present study is concluded to be very useful in finding feasible unknowns by using the knowledge of few discrete temperature data in fins involving variable surface heat transfer coefficient.

Nomenclature

Notes

This article was originally published with errors. This version has been corrected. Please see Corrigendum (http://dx.doi.org/10.1080/17415977.2013.773684)

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