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Original Articles

Cutting force analysis of oak for the development of a cutting force model

ORCID Icon, , & ORCID Icon
Pages 771-782 | Received 01 Mar 2021, Accepted 10 Jul 2021, Published online: 26 Jul 2021
 

ABSTRACT

The cutting process of oak (Quercus robur) was investigated by means of a novel testing approach. A unique testing device, enabling nearly linear stand-alone cuts, was used. The specimens climatized to 6 different moisture content levels were machined within cutting velocities ranging from 5 to 80 m·s−1, at 5 cutting fibre angles from along to across the grain, and at different uncut chip thicknesses of up to 0.5 mm. The precise quartz sensor utilized for observing cutting forces enabled insights into the cutting mechanism involved while wood disintegration. Cutting velocity evolved as a key process parameter strongly influencing cutting force. Evaluation of uncut chip thickness showed a regression that was strongly influenced by particular force components. The friction force generated by “ploughing” the surface was relevant when cutting thin chips. In contrast, the part of force introduced by chip formation affected the process weightily in the case of cutting a thick chip. When cutting parallel to the grain lower forces were observed than cutting perpendicular to grain orientation. Obtained data supported the mathematical force prediction model establishment involving several parameters (e.g. cutting velocity, cutting fibre angle, uncut chip thickness, and moisture content).

GRAPHICAL ABSTRACT

Availability of data

The data that support the findings of this study are available from the corresponding author, Ondrej Dvoracek, upon reasonable request.

Disclosure statement

No potential conflict of interest was reported by the author(s).

Additional information

Funding

The project HARDIS - “Mechanical disintegration of hardwood” ATCZ21 (www.atcz.eu/hardis) is funded by the European Regional Development Fund and Interreg V-A AT/CZ as well as by the Office of the Provincial Government of Lower Austria, Abteilung Wissenschaft und Forschung.

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