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Mapping challenges and methodologies for providing PSS - a thematic and descriptive analysis

, & | (Reviewing editor)
Article: 1809945 | Received 06 May 2020, Accepted 10 Jul 2020, Published online: 06 Sep 2020

Abstract

Product service systems (PSS) are seen as a viable option for enhancing the competitiveness of organizations that produce stand-alone products and services. Although there are various opportunities associated with PSS, research evidence shows that product manufacturers face challenges in successfully deploying PSS strategies. While the methods addressing PSS challenges have attracted much interest from both academia and practice, the literature provides limited knowledge about PSS development methods and challenges related to specific assets or products. This limitation hinders the development of successful strategies for both developing products to PSS and converting existing products to PSS. This study clarifies the contribution of the literature by proposing a mapping of PSS development methods capable of tackling the PSS business models that offer challenges. The mapping of challenges and methods presented can support organisations in their strategic decision-making about providing PSS, thus mitigating risks and improving business performance. Finally, analysing the extension of this coverage makes it possible to understand the method’s limitations and determine opportunities for further research. A specific focus is placed on the asset or product development industry.

PUBLIC INTEREST STATEMENT

With the growing interest in environmental sustainability as well as competitive pressures, manufacturing companies are seeking better ways to efficiently develop products both to improve profitability and address diverse customer needs. As a result, these companies are increasingly expanding to provide a seamless combination of products and services. The benefits of this combination are increased product performance, increased profit, reduced production volumes, closer and increased product and customer knowledge, and a reduced environmental burden.

1. Introduction

Manufacturing companies have devoted strong efforts to design, develop, and produce physical products that meet market demands (Aurich et al., Citation2009). Today, increasing competition, an increasing need for closer and longer lasting relationships with customers, and a greater need to decrease costs are examples of trends that are forcing companies to explore other competitive strategies (Lindahl et al., Citation2009). One approach proposed in the literature to address these problems is the adoption of a product service system (PSS) business model (Isaksson et al., Citation2009; Lindahl et al., Citation2009; Sakao et al., Citation2013; Sundin et al., Citation2009a).

PSS models offer opportunities for better control and knowledge of the product being used and consequently, better customer understanding Lindahl et al. (Citation2009), increased profit, a long term return on investment, stable cash flow, and cost reduction (e.g. Isaksson et al., Citation2009; Neely, Citation2008). As reiterated by Goedkoop et al. (Citation1999), Tukker (Citation2004, 2015), PSS models offer advantages for environmental sustainability, such as through reduced production volume (Minguez et al., Citation2012).

Despite these business and environmental benefits, migrating from conventional product manufacturing to offering PSS constitute a major managerial challenge (Brax & Gustafsson, Citation2005; Meier et al., Citation2010a; Oliva & Kallenberg, Citation2003; Reim et al., Citation2014, Citation2015). For instance, while Oliva and Kallenberg (Citation2003) argues that one of the issues is that services require different organisational principles, processes, and structures that are not well understood by product manufacturers, Brax and Gustafsson (Citation2005) points out that some customers find the maintenance strategy for PSS and the information systems and technology adopted to be inflexible. J. C. Aurich et al. (Citation2010) note that manufacturers are challenged by the specific methodologies and tools for PSS implementation.

Since these challenges or barriers are diverse and largely situation dependent, manufacturers find it difficult to have a complete understanding of the broader issues associated with developing and offering PSS. This lack of knowledge can hinder their ability to successfully expand to providing PSS. Thus, knowledge of the challenges Zhang and Banerji (Citation2017) and methods Bertoni et al. (Citation2016) have attracted the attention of both academia and practice. This knowledge is crucial for achieving manufacturers’ expansion goals for sustained competitiveness.

There is limited research in terms of combining PSS challenges and methods, and studies that do concentrate on the barriers and methods applied for specific industries (Mahut et al., Citation2017). This fragmented approach leads to limited representation of the wider issues and available solutions to support organisations’ transformance to PSS, which can hinder realisation of the expected benefits of PSS expansion.

The aim of this study is to support decision-making processes for product-oriented organisations shifting to PSS. A mapping of challenges and methods is presented to provide such support. From a practical point of view, the study’s contribution is enabling these organizations to identify the challenges they will most likely face during this transition and the approaches that may be used to address them. From a theoretical point of view, this study adds to the topic of PSS; in particular, it presents scholarly arguments and viewpoints in relation to PSS challenges and methods and opens a future research agenda.

The rest of the paper is organised as follows. Section 2 presents the research background, where related research on challenges and methods is explored. Section 3 discusses the approach for reviewing the challenges and methods, and section 4 analyses and outlines the challenges. Section 5 presents the methods proposed for addressing the challenges. Section 6 discusses the findings, including the mapping of PSS challenges and methods; conclusions are drawn, and future research is outlined.

2. Background

This section is guided by the following research question: What are the challenges and methodologies for developing and offering PSS? The section is not intended to present an exhaustive state of the art review of PSS, but rather an overview of the topics related to the PSS challenges identified in previous studies, along with the methods proposed.

The concept of PSS was conceived by Goedkoop et al. (Citation1999) in their paper titled ‘Products Service Systems-Economic and Ecological Basics’. The authors define PSS as ‘A system of products, services, infrastructure, and networks that strives to be competitive, satisfies customer needs, and results in a lower environmental impact than a traditional business model’. With emphasis on PSS research regarding challenges, the collection of data in the methodology section of this paper uncovers some studies that discuss challenges. These studies were analysed with the goal of identifying these challenges and methodologies.

The results of the analysis show that various investigation perspectives are proposed, resulting in different classifications of the challenges. For instance, based on a single case study the challenges are investigated from a change process perspective and classified as, culture, customer relationships, strategic alignment, internal processes and capacity, and integrated supply (Martinez et al., Citation2010). With a focus on the automotive industry, Mahut et al. (Citation2017) review PSS definitions, opportunities, and obstacles that present challenges, as well as some methodologies for its application. They summarised the following categories as barriers or challenges for PSS implementation: lack of support from laws and regulation, lack of awareness related to PSS, and an increased load related to maintenance service systems. Similarly, T. S. Baines et al. (Citation2009) use a case study to present another classification of challenges that comprise the following aspects: organisational transformation, integrated delivery systems, designing product and service systems, value dimension of integrated products and services, and the language of services. Through a systematic literature review, Zhang and Banerji (Citation2017) identify the following challenges: organisational structure, business model, development process, customer and risk management, and relationships, as well as the relationships between these challenges and their impact on business performance. Brax and Gustafsson (Citation2005) also employs a case study and classifies the challenges as communication, production, marketing, product design, supply, and relationships. Through workshops with several Swedish manufacturers, Sundin et al. (Citation2009c) investigate PSS challenges and suggest the following classifications for large companies: how to market the PSS, how to develop the PSS, how to set the price, how to use new technology, and how to benefit from the environmental potential. For small and medium size enterprises, the challenges found were categorised as how to capture value, how to develop business models, how to segment markets for PSS geographically and by product, how to deliver PSS, how to use new technology for service delivery, how to market the PSS internally, and how to organise for PSS development (Sundin et al., Citation2009c).

With regard to methods supporting PSS implementation, various contributions are proposed to support the expansion of manufacturing firms to PSS. In Mahut et al. (Citation2017), some of the methods include the methodology for PSS development, service engineering, functional product development, architecture for service engineering, and property driven design methodology.

Based on this background, it can be argued that the challenges presented are rather fragmented and thus still leave room for a more comprehensive investigation that includes several industries and assets. This study uses a systematic literature review comprising four steps to investigate the challenges and methods for developing and offering PSS, with a focus on industrial product or asset development industries in the business-to-business (B2B) sector.

3. Research approach for reviewing the literature

A systematic literature review according to the requirements of Tranfield et al. (Citation2003) was conducted with the goal of answering the following research question: What are the challenges and methods for developing and offering PSS? To answer this question rigorously, a five-stage systematic review process was adopted to search, analyse, and synthesize research on PSS associated challenges and development methods. Systematic reviews enhance research rigour by adopting replicable, scientific, and transparent processes (Tranfield et al., Citation2003). The steps used in the present study are as follows:

  1. Create the search query. The search query was created based on existing terminology, as shown in Table ;

  2. Create the inclusion and exclusion criteria;

  3. Search for articles in the Scopus data base, and select relevant articles based on the inclusion and exclusion criteria; and

  4. Analyse the results through descriptive and thematic analysis.

Table 1. Key words and authors

The literature search was performed in the Scopus database, which according to Tukker (Citation2015) and Falagas et al. (Citation2008) has been proven the best for electronic literature searches, mainly due to its wider subject and journal range. The literature search was based on peer-reviewed conference proceedings and journals. To widely cover the topic, various terms referring to PSS were used in the search query. Table shows some of the most commonly used terminology.

3.1. Creating the search query

As shown in Figure , the search query was created based on terminology interchangeably used by various authors to refer to PSS. The search query’s first section is a combination of keywords used by other researchers. The second section is to help understand PSS development and challenges and guarantees that product manufacturing-related papers are included. The search resulted in 278 potential articles that were then screened in the next round.

Figure 1. Search query for the systematic literature review.

Figure 1. Search query for the systematic literature review.

3.2. Creating the inclusion and exclusion criteria

To select the search results from the Scopus database, we focus on articles that are central and relevant to the field of PSS within the wider manufacturing context and that are written in English. It has also been argued that PSS is more applicable to industrial products and in the B2B sector because consumers are not excited about ownerless consumption (e.g. see (Li et al., Citation2020; Tukker, Citation2015)). Based on this argument, we limited the search to articles that discuss the challenges and methods found in the asset development industry in the B2B sector. The following inclusion criteria were used to identify articles:

  1. Written in English;

  2. Discuss PSS challenges from the perspective of products or assets and a challenge is at least explicitly or implicitly identified;

  3. Focus on B2B, that is, products or assets; and

  4. Implicitly or explicitly consider methods or frameworks with cases in the B2B sector.

3.3. Searching articles

As depicted in Figure , this stage involved a series of steps. In the first step, the search query was typed into the Scopus database, which resulted in 278 potential articles. The titles and abstracts of all 278 articles were screened and read, taking into account the inclusion criteria, and this resulted in 65 relevant articles that formed the foundation of the literature review. While reading these 65 articles in detail, 20 additional articles were found that were relevant; these were also included, resulting in 85 articles. Therefore, the literature review is based on 85 articles emphasizing the challenges of PSS and methodologies and focusing on the asset or product development industry.

Figure 2. Sample size generation for literature search.

Figure 2. Sample size generation for literature search.

3.4. Analysis of articles

The articles were first analysed descriptively and then thematically.

4. Classification of papers reviewed

The challenges of PSS were thematically analysed. The descriptive analysis was performed using a deductive approach with predefined criteria, including publication source, type of PSS, and industry. Table is an overview of the industries that were cited in the articles, and shows that PSS expansion has been common with the defence and manufacturers’ of industrial equipment.

Table 2. Most frequently cited journals

Table 3. Main industries or product types

The articles were analysed thematically using categories consistent with those used by other PSS researchers (e.g. (Meier et al., Citation2010a) and (Parida et al., Citation2014; Reim et al., Citation2015)), as follows (Figure ).

Figure 3. Conceptual framework of PSS challenges and methods.

Figure 3. Conceptual framework of PSS challenges and methods.
  • seamless combination of product service development;

  • supply network involving manufacturers, customers, and suppliers that support the PSS development and offering;

  • contracts that regulate the relationship between PSS providers and PSS users;

  • specificities from customers and markets;

  • company business model and organisation required to support a PSS.

Each of the themes identified above were later analysed to determine how the PSS topic is evolving, and which PSS types are gaining in popularity. According to Tukker’s classification, PSS types are product-oriented, use-oriented, and performance- or result-oriented (Tukker, Citation2004).

Use-oriented: The PSS provider retains product ownership and product usage; services such as maintenance, repair, upgrades, and failure prediction are made available to customers (Azarenko et al., Citation2009). Selling the use or availability of a product that is not owned by a customer are typical examples of these models (Aurich et al., Citation2010). The commonly cited examples are product leasing, renting, and sharing (Tukker, Citation2004).

Performance-oriented: In this business model, the provider sells equipment performance, competency, or results to a customer instead of products; the provider retains product ownership. Common services in this business model are outsourcing or activity management. Examples including selling washed cloths instead of washing machines, printing companies that charge their customers according to the number of prints made instead of selling the printing machines, and offering a specified pleasant climate in offices rather than gas or cooling equipment (Tukker, Citation2004). To retain equipment ownership, the provider retains the propriety rights of product ownership, and the results or performance of product usage are offered as a service to customers.

Product-oriented: The PSS provider sells the product and offers after-sales services to ensure the functionality and durability of the product owned by the customer. Examples of these services include maintenance, repair, upgrades, and tool and consumables management (Azarenko et al., Citation2009). After the use phase of the product, refurbishing, remanufacturing, take back, dismantling, and disposal are also possible. In addition, the provider also offers advice and consulting services to customers to ensure the most efficient use of the product (Tukker, Citation2004). Depending on the customers’ wishes, the provider offers e-maintenance.

Figure is a distribution of PSS types and evolution in publications. Even though there is variation in publications over the years, generally there have been more scientific contributions post 2008 than before. Furthermore, it is difficult to conclude which PSS type has gained popularity.

Figure 4. Distribution of PSS publications and PSS types.

Figure 4. Distribution of PSS publications and PSS types.

5. PSS challenges

The challenges identified were classified according to the five themes presented. Table depicts the challenges and respective references.

Table 4. Thematic analysis of challenges and methods

5.1. Business model and organization

PSS business models include product-oriented, use-oriented and result- or performance- oriented models (T. Baines et al., Citation2007). Migrating to a business model that offers PSS from a traditional product business model constitutes a major managerial challenge, in terms of both adjusting the organisational structure and the cost and revenue structure (Coreynen et al., Citation2018).

One challenge is how to transform the organisation into a successful product service system organization (Item 1). Providing PSS may require changes in the organisational structure of the providing company to accommodate the involvement of customers and other suppliers and partners (T. Baines et al., Citation2007).

Inability to understand the capabilities required to offer PSS can hinder a company’s performance (Parida et al., Citation2014). These capabilities should be in line with the various services that make up the PSS value proposition (Raja et al., Citation2017). It is important for manufacturers to balance product and service innovation, while developing a distinct and balanced product and service culture (Story et al., Citation2017).

Another challenge is recognising changes in the company’s business model (3). Recognising these changes, such as changes in the value proposition, helps the company understand how to interact with customers; the capabilities required to deliver, create, and capture; and how to acquire the competencies required to deliver value (Kowalkowski, Citation2011; Storbacka et al., Citation2013). These changes can turn into obstacles, which, if not addressed, can prevent the company from upscaling to PSS (Pessôa & Becker, Citation2017). One option is to adopt the Canvas business model to uncover the obstacles and changes that can potentially prevent companies from successfully expanding to offer PSS.

Implementing PSS Business models (4) is still a challenge. These researchers have proposed tactics to enable manufacturing firms to implement various PSS business models. The authors argue that firms need to develop specific tactics encompassing networks, sustainability, contracts, marketing, and product service design (W. Reim et al., Citation2015).

Furthermore, some researchers argue that, in practice, organisations seldom provide PSS as their sole means of capturing and providing value; they have to combine both goods and PSS logic. Managing goods and service business logic is a challenge (5) (Nudurupati Et Al., Citation2016). Some authors found that designing business models represents a challenge for manufacturers transforming to offering PSS (6).

5.2. Customer and market

A key feature of PSS is customer centricity (T. S. Baines et al., Citation2009). Customer and market constructs concern the difficulties getting customers to accept the offer Raja et al. (Citation2017) and actually managing them (Zhang & Banerji, Citation2017).

Several authors point out that manufacturers find it challenging to establish long-term relationships with their customers (7). A relationship represents the degree of interaction between two parties, for example, the customer and supplier (Brady et al., Citation2005; Deleon & Chatterjee, Citation2017). Relationship challenges are caused by the resources of the providing firms in terms of the providers’ knowledge and opportunistic behaviour (Brax & Gustafsson, Citation2005). For product-oriented PSS, the interaction between the customer and provider is regular or on-demand; however, for use-oriented and performance-oriented PSS, the interaction is frequent and based on trust (W. Reim et al., Citation2015).

Customer acceptance (8) is a challenge for manufacturers who transition to offering PSS. One of the reasons is that customers may expect superior performance in terms of cost, quality and time (Schenkl et al., Citation2014a) . The use of resources is a key enabler; for example, adequate training of sales personnel will help convince customers to engage in long-term service agreements (Story et al., Citation2017).

According to the PSS literature, meeting customer expectations (9) is a challenge for service-oriented organisations, especially in making sure the performance commitments made to customers are met profitably. Some authors affirm that resources are key enablers; however, the challenge is how to use them to meet customers’ expectations (Schenkl et al., Citation2014b; Ulaga & Reinartz, Citation2011). One such resource is digital technology, but the real issue is how to use technology to meet high customer expectations regarding cost and quality (Schenkl et al., Citation2014b).

Some authors highlight the relevance of communication (Meier et al., Citation2010a; E. Sundin et al., Citation2010). The challenge is how to communicate value to customers (10). Communication is also crucial during product development, where the manufacturer needs to interact with stakeholders in a co-creation process, thus making sure needs are captured (Alonso-Rasgado & Thompson, Citation2006).

Another challenge discussed is how to establish trust between customers and PSS providers (11). These authors argue that trust is a key issue and is necessary to enhance relationships (Durugbo, Citation2013; W. Reim et al., Citation2018, Citation2014; Wallin et al., Citation2015). Trust is manifested in various ways, for instance, inadequate customer behaviour W. Reim et al. (Citation2018), e.g. acting opportunistically to maximise their advantage. Furthermore, ambiguity of roles in the co-creation process could create issues (Rönnberg Sjödin et al., Citation2016). For results-oriented PSS, W. Reim et al. (Citation2018) believe that trust, monitoring, and sharing are agency mechanisms that can address the relationship challenges. Kamp et al. (Citation2017) argue that the use of smart technologies is a plausible technique for addressing trustworthy relationships, especially in advance services. The authors believe equipping machinery with sensors, microprocessors, controllers, telemetering, and transmission devices is a way forward.

5.3. Contracts

PSS contracts are agreements between providers and customers whose goal is to mitigate risks by defining each party’s responsibilities and providing input into determining cost and price (Meier et al., Citation2010a). In PSS, the contractual relationship shifts from transactional to relational (W. Reim et al., Citation2018). Long service contracts provide manufacturers with opportunities to strengthen customer relationships, solidify their customer base, and gather customer knowledge (Brax et al., Citation2009).

One of the challenges of implementing PSS is how to manage risks related to contracts (12), such as difficulty estimating the cost to deliver a contract (Erkoyuncu et al., Citation2009). Risks generally increase from product-oriented to result-oriented, but not for all PSS types (W. Reim et al., Citation2015; Richter et al., Citation2010). Some of these risks in PSS include: (1) technical risks, such as breakdowns and information monitoring and sharing problems; (2) customer behavioural risks like careless and opportunistic customer behaviour; and (3) delivery competence risks, including lack of competences and resources, complex supply chains, and inappropriate organisation structures (W. Reim et al., Citation2016).

Another example of such risks is dealing with dynamic changes in long-term contracts (13) (Richter et al., Citation2010). For use-oriented PSS, the authors believe one way to mitigate risks is to ensure flexibility in equipment design. Managing these risks is a key capability and is challenging (Visnjic et al., Citation2017). The level of operational risks and complexity is typical of such contracts (Datta & Christopher, Citation2011). However, these risks can be addressed by using various operation strategies to deliver contracts Priya Datta et al. (Citation2011), using condition monitoring Ulaga and Reinartz (Citation2011), Teixeira et al. (Citation2013), Sakao et al. (Citation2013), and capacity management for field service engineers during delivery of these contracts (Lagemann & Meier, Citation2014; Ng et al., Citation2010).

The literature reiterates that organisations find it challenging to deliver the service contract’s performance commitment (14). This is especially the case in outcome-based contracts (Ng et al., Citation2009; Visnjic et al., Citation2017). Under these contracts, the firm is responsible for delivering at a level where the customer is partly responsible for service delivery (Ng et al., Citation2009). In reality, the buyer purchases the results of the product, that is, service utilization or performance outcomes, and not the product itself. The provider bears the operating costs, which encompass maintenance, repairs, engineers, spare parts, and downtimes and they receive income by delivering performance (Priya Datta et al., Citation2011; Sakao et al., Citation2013). In outcome contracts Ng et al. (Citation2009) point out that both parties need to come together to achieve effective value co-creation and co-production.

5.4. Network management

To deliver the agreements made with customers, offering PSS requires additional capabilities, competencies, or resources that might not be available internally. The manufacturer sub-contracts or outsources these capabilities to suppliers to deliver the required value to customers (Gebauer et al., Citation2013), (Ziaee Bigdeli et al., Citation2018). Such capabilities emanate from various partners, including suppliers, distributors, and in some cases, new partners that can undertake on-site maintenance and repair operations (Parida et al., Citation2014; W. Reim et al., Citation2015). This requires a higher level of cooperation or collaboration between providers and their supporting networks (Windahl & Lakemond, Citation2006).

Researchers assert that manufacturers find it challenging to establish good relationships within their networks (15). Relationships enable organisations to cope with their increasing technological dependence on others and the need to develop and tailor offerings to more specific requirements (Åhlström & Nordin., Citation2006; Håkansson & Ford, Citation2002). In performance-based contracting, the relationship should be based on trust, customer interaction, and mutual commitments (Kleemann & Essig, Citation2013).

Effective communication is one way to address this relationship challenge (Meier et al., Citation2010a, Citation2010b; WEIGEL & HADWICH, Citation2018). A flexible organizational structure and an advanced information system can enhance communications within a service network and service-oriented relationship capabilities (Gebauer et al., Citation2013). Such capabilities may vary according to the type of PSS (Brax et al., Citation2009; W. Reim et al., Citation2015; Saccani et al., Citation2014).

Complexity in managing a PSS delivery network (16) has been flagged by many as challenging and might damage relationships with suppliers (Möller & Halinen, Citation1999). One way to address this complexity in network management is to use platforms to share, connect, and integrate with the network, while ensuring transparency and control over value creation and innovation (Eloranta & Turunen, Citation2016). (Meier et al., Citation2010b) argue that a suitable and robust information and communication system is required to solve this issue, as it can enable delivery performance in terms of availability and results. Furthermore, adapting the organisational structure, for example, from functional to process-oriented, is essential. This helps create transparency and thus, better communications between the networks of service delivery partners. They also recommend using a modular organisational concept, based on a modular organisational unit that links the PSS product module with existing resources. Linking processes with resources creates flexibility at low cost.

5.5. Product service design

To provide customer value and meet contractual agreements, product and service design is crucial (Richter et al., Citation2010).The PSS design and development construct refers to the challenges associated with designing and developing products and services to create customer value.

The literature argues that integrating product and service development processes to create customer value is challenging (17). One of the reasons is a shift in customer value from a focus on products to a focus on functionality Meier et al. (2010), Isaksson et al. (Citation2009) that emanates from both product and service components, instead of only products. Consequently, the design process changes from short term to long term, embracing a total life cycle perspective in line with the contract period j. C. Aurich et al. (Citation2006a), Isaksson et al. (Citation2009), and Modelling (Aurich et al., Citation2009; Becker et al., Citation2010; Cavalieri & Pezzotta, Citation2012; Johnstone et al., Citation2009; Sundin & Bras, Citation2005; Sundin et al., Citation2009b).

Manufacturers are challenged to develop products for PSS (18). E. Sundin et al. (Citation2009b) outline that one way to develop products for PSS and create customer value is to upgrade the development and management of the physical product using a life cycle perspective. In this case, the manufacturer ensures the required functionality is provided J. C. Aurich et al. (Citation2006a), William (2006) while making sure the product is easier to maintain and reuse.

It is argued that developing services for PSS is a challenge (19). When providing a function instead of a product, PSS providers assume complete responsibility for life cycle cost (Alonso-Rasgado & Thompson, Citation2006; Alonso-Rasgado et al., Citation2004; Isaksson et al., Citation2009). The provider ensures that product requirements such as easy maintenance and upgrade are well aligned with service contract requirements (Isaksson et al., Citation2009). In fact, to ensure that providers meet their contractual agreements, they need to ensure flexibility during system design to mitigate uncertainties related to product use (Richter et al., Citation2010).

For result or performance PSS, life cycle implications are important (J. C. Aurich et al., Citation2006a). In this context, it becomes crucial to define the properties governing behaviour during the product’s life cycle (ISAKSSON et al., Citation2009). It also becomes necessary to model, define, and simulate properties of downstream processes, such as manufacturing and maintenance, in other words, understanding how the functional product will fulfil customer needs (Isaksson et al., Citation2009). J. C. Aurich et al. (Citation2006a) argues that in designing PSS, manufacturers should focus on product functionality, while considering ease of repair and maintenance.

Customization in PSS (20) is challenging. One way to create customer value in PSS is through customization (Song & Sakao, Citation2017), (Song et al., Citation2013). The authors argue that it is a challenge for PSS providers to manage various customer requirements during product development. Customization, which enhances long-term customer relationships, is lower for product-oriented PSS, but slightly higher for some customers of use-oriented PSS and performance-oriented PSS (W. Reim et al., Citation2015).

Brax et al. (Citation2009) argue that managing product data or knowledge is a challenge (21). One way to manage product data is by monitoring products using information technology. Developing sustainable PSS and remanufacturing (22), modelling PSS (23), and configuring PSS (24) are challenges for companies that switch to PSS (Aurich et al., Citation2009).

Brax And Gustafsson (Citation2005) found that designing PSS solutions requires designing a solution maintenance strategy that is tailored to customer requirements. The challenge is the design of the solution maintenance strategy (25), as well as choosing the right information systems and technology to support the solution (Brax & Gustafsson, Citation2005; Lightfoot et al., Citation2011).

6. Methods addressing PSS challenges

The previous section reveals that organisations transforming to PSS offerings face various challenges. The process of transforming to PSS requires support in terms of methods to address these challenges (Trevisan & Brissaud, Citation2016). Vasantha et al. (Citation2012) argue that organisations need assistance in developing systems ready to deliver offerings over extended periods. Various methods to address the identified challenges are presented in this section. The articles describing these methods were read, and the overriding theme of each method was highlighted as displayed in Table . These categories are: organisation, product design, service design, PSS design, product/service design, and contracts.

Table 5. Categorisation of Methods

6.1. Method 1

To solve the challenges associated with understanding changes in PSS business models Adrodegari et al. (Citation2017) provide a Canvas framework to enable asset manufacturers’ migration towards a results-oriented PSS business model and recognise the changes required to offer PSS. The authors specify critical success factors when changing business models. They adopted the Canvas business model to describe a systematic approach to supporting and understanding the changes in a PSS business model for an industrial equipment manufacturer producing industrial robots.

6.2. Method 2

Barquet et al. (Citation2013) assert that manufacturers seeking to offer PSS face the challenge of understanding what type of PSS business model to offer as a means for their service expansion strategy. They propose a three-step method using the Canvas business model concept to analyse four PSS scenarios, which include a product-oriented PSS for existing products, use-oriented services PSS for existing products, performance-oriented PSS for existing products, and performance-oriented services PSS for new products and services. The Canvas model is later adopted to characterise various aspects of the alternative chosen. Their method addresses the challenges of recognising changes and implementing business models and was applied at a machine tool manufacturer seeking to adopt use-oriented PSS for a new business.

6.3. Method 3

Visintin (Citation2012) argues that manufacturers find it challenging to operate PSS and the product sale business model. They introduce a generic method to enable manufacturers to deliver goods logic and an integrated solutions business model. To succeed in solving this problem, organisations need to adopt different delivery approaches targeting various customers. Their method focuses on the delivery process to ensure components that have already been designed are integrated and customised to meet various customers’ requirements. Implemented in the printing industry, the framework consists of software, hardware, and service components, a generic delivery process, and four main delivery approaches, allowing development of capabilities alongside a process to manage these two logics.

6.4. Method 4

Meier and Massberg (Citation2004) provide a systematic procedure for developing services and a business model. They reiterate that development of a modular service product portfolio is required for a successful service strategy. An internet-based service configurator was developed and used to integrate component suppliers and outside service providers, which was realised via a portal. The portal supports the design and maintenance of service modules, administration of access authorisation, and selection mechanisms for automatic configuration of the appropriate service modules in terms of quality, cost, and resource criteria. Manufacturers can use their approach to design availability business models and customer-based services through modularization.

6.5. Method 5

Schenkl et al. (Citation2014b) provide a technology centred model that specifies how organisations can develop products that are better aligned with higher customer value and higher revenue and are competitive, thus gaining market acceptance. Their approach specifies a three-step guideline to reach these goals. Their framework, which is applied in the automotive industry, discusses how specific PSS goals can be realised by identifying technology bottlenecks in both products and service, as well as in the support infrastructure. Identification of these bottlenecks is then addressed by appropriate technology that improves product and service performance.

6.6. Method 6

Alonso-Rasgado et al. (Citation2004) and Alonso-Rasgado & Thompson (Citation2006)) proposed the ‘Total Care’ method for developing the concepts of a service support system. Their five-stage method with two sections—architecture and business—provide a procedure through which service support systems can be designed and integrated with existing or new hardware . The business aspects comprise markets, risks, partnership agreements, and sales and distribution, while the architectural aspects include hardware and service support systems. Suppliers of total care products are responsible for supporting the hardware in operation and offer customers a guarantee of availability.

6.7. Method 7

Settanni et al. (2014) provide a through-life costing methodology for advanced services delivered through PSS. They provide a four-step method for cost estimation in service contracts. The authors adopted input-output-analysis (IOA) of activities contained in a system through an integrated definition of system modelling (IDEF0) to compute these activities and the costs associated with performing them over time. The authors believe that IDEF0 helps depict the sustaining operations structure to deliver availability of the system in terms of means-ends or supply-demand. Application of their method is limited to military aircraft platforms and sub-systems and requires a certain level of mathematical knowledge.

6.8. Method 8

Datta & Roy (Citation2010) provide a five-stage method for executing service cost estimation for result-oriented or performance contracts. They adopt an analogue method that spans three stages of the equipment life cycle: design, delivery, and adaptation. The main cost categories considered include recurring costs, non-recurring costs, overhead, and hidden costs. According to the authors, hidden costs tend to increase; these include relationship management costs, communication costs, detailed level data costs, reverse logistics and flexible response costs, and cultural change or change management costs. Their model can be used by managers that must invest in the right type of cost estimation at different stages of the PSS life cycle. Implemented in a defence industry, their framework provides a guide as to which cost ownership structures managers face when providing complex engineering services.

6.9. Method 9

The methodology for functional product development (FPD) extends the actual product design process to include modelling hardware, electronics, software, and services while considering the behaviour of the use and end of life phases, such as ease of maintenance, repair, and upgrade, with build-in sensors fostering collaboration between the stakeholders (Isaksson et al., Citation2009). They propose a functional product development process that starts with identifying customer needs and requirements, followed by modelling and simulation.

6.10. Method 10

The systematic design of product-related technical service from a life cycle perspective is proposed by (J. C. Aurich et al., Citation2006a, Citation2006b). Their systematic process is a modification of the conventional product design approach, which they integrate with service design from a life cycle perspective. This method is suitable for capital goods like construction machines where major parts of the products and services developed are realized by an extended network of suppliers throughout the life cycle. They propose an integrated process model based on modularization that applies processes from a library shared with service network partners. Because of the potential impact on technical services across the entire product life cycle, they recommend using life cycle engineering techniques, for example, a design for X in combination with service design methods.

6.11. Method 11

Sassanelli et al. (Citation2017) propose a design for a product service system supportability (DfPSSu) method based on the design for X approach. This method can address issues regarding integrated development of products and services aimed at providing the required functionality, addressing changing customer requirements, and increasing demand for new technologies. They propose a five-stage procedure with operational design guidelines that manufacturers can adopt at the conceptual stage to meet system functional requirements as well as design rules to improve life cycle performance of some systems’ critical components.

6.12. Method 12

Shimomura et al. (Citation2009) develop extended service blueprint (ESB) methodology to integrate product and service processes to maximise customer value. Their method provides a unified service methodology for developing services in general (e.g. see (Sakao & Shimomura, Citation2007)). With the goal of creating customer value, this method matches service activities with relevant and corresponding physical product components considering the desired function, using extended service blueprint (ESB). Their three-stage method embodies customer needs, designing service contents, and, finally, designing service activities using extended service blueprinting.

6.13. Method 13

Hara et al. (Citation2009) proposed a service development method called service explorer (SE), which uses service blueprinting to integrate both product and service delivery activities and processes and aims at maximising customer value. Their method begins with an understanding of the receiver’s state parameters (RSP), also known as customer wishes, value, and needs. These needs are then linked to a view model that represents the relevant product structure, which is then coupled with service activities through extended service blueprinting. The extended service blueprint helps model product behaviour and human activities. The method integrates products and service activities and is applied to elevators.

6.14. Method 14

MaussaNg et al. (Citation2009) develop a PSS development methodology that provides designers with guidelines to determine engineering product criteria through a functional analysis system technique (FAST). Their method enables PSS engineering designers to realise technical engineering specifications in relation to the whole system’s requirements to develop the physical objects involved in the system. They use a graph of interactors and functional block diagrams (FBD) to model and analyse PSS structures. To migrate from needs to solutions, they propose using SADT to describe functioning scenarios, which clarifies the activities performed in the system.

6.15. Method 15

E. Sundin et al. (Citation2009b) find that one way to improve a product for PSS is to develop it from a life cycle perspective. The product’s life cycle phases—manufacturing, maintenance, and end-of-life treatment—need to be considered. Their work exemplifies that design for X approaches, where X stands for a particular life cycle phase representing the aim of the methodology, is essential. In their case of Swedish firms, they apply design for remanufacture (DFRem) where they identify the process of remanufacturing for forklift trucks. For each process activity, guidelines are provided regarding specific product properties such as of ease of access and wear resistance, which will eventually result in overall product and service improvement in terms of time and costs (E. Sundin et al., Citation2009b).

6.16. Method 16

Pezzotta et al. (2016) develop service engineering methodology (SEEM) to address the challenge of developing services for PSS and the performance of the service delivery process from the perspective of the PSS provider and customer. SEEM improves the value of service offerings by enhancing service conception, service delivery, and service consumption using appropriate engineering models, for example, quality function deployment (QFD), service blueprinting, discrete event simulation (DES), and service requirement trees (SRTs). Their four-stage approach moves from identifying the PSS that can meet customers’ needs and required performance to designing the service delivery process, and finally, simulating and implementing it.

6.17. Method 17

Song and Sakao (Citation2017) argue that one of the issues in PSS design activities is the high level of customization. Their work provides a customization method aimed at addressing customization challenges in PSS. In their five-stage process, they used a rough analytical hierarchical process (rough AHP) and industrial customer activity analysis (ICAA) to prioritise customer requirements. They then adopt house of quality to prioritise technical attributes (TA) that include functions. They identify conflicts in the technical attributes that are later standardised using the theory of inventive problem solving (TRIZ).

6.18. Method 18

Baxter et al. (Citation2009) propose a data management method to support PSS design. With their method, organisations providing PSS can address the challenge of managing product data and knowledge to support product development. They apply the product process and resources (PPR) model across the product life cycle to manage data. Sources of knowledge include process knowledge, product knowledge, and task knowledge. Their three-stage method is composed of design knowledge, manufacturing capability knowledge, and service knowledge.

6.19. Method 19

Aurich et al. (Citation2009) develop a framework for modelling or configuring a result-oriented PSS. They present the concept of a life cycle oriented configuration of PSS, combining physical and non-physical components to meet both customer and provider objectives. They discuss that modelling a result-oriented PSS is mainly based on the product rather than the solution character of PSS. Services in such cases mainly aim at enhancing the product’s functional and economic performance. Their framework depicts seven elementary steps spread across three sections, and they note that their case study with a cultivator was successful.

6.20. Method 20

Williams (Citation2006) provides a method for a micro retail factory (MRF). Their approach details how automobile manufacturers can empirically develop a PSS that addresses sustainability concerns. Their method is useful for manufacturers that provide product-oriented PSS and helps managers who seek to solve the economic and environmental sustainability challenges facing their organizations. The authors believe that by using modularity and upgradability in the design process, individual components or modules can be regularly replaced, repaired, or upgraded as part of an ongoing contract between provider and customer. In doing so, they argue that the need for higher product volumes becomes obsolete, which will result in significant costs savings while meeting sustainability demands.

6.21. Method 21

To tackle the sustainability challenge for PSS Maxwell and Van der Vorst (Citation2003) develop a sustainable product service development (SPSD) method across a product’s entire life cycle. Their approach describes a four-stage procedure through which manufacturing companies can decrease the environmental impact of their product at the concept stage of development. According to the authors, SPSD can produce products/services that are sustainable and achieve their required functionality, meet customer requirements, and are cost effective. They particularly stress that their approach adopts a life cycle assessment method, while integrating environmental performance improvement systems (EMS).

7. Discussion

The aim of this paper was to investigate the challenges facing product manufacturers who transform to offering PSS and the methods available to support them. Providing PSS is motivated by enhancing organisation competitiveness, increased customer value, long-term improved return on investment, stable cash flow, low environmental impact, and waste and cost reduction (Isaksson et al., Citation2009). However, the literature reiterates that migrating from asset manufacturing to offering PSS constitutes a major managerial challenge (Martinez et al., Citation2010; Meier et al., Citation2010a; Oliva & Kallenberg, Citation2003; E. Sundin et al., Citation2009c). These challenges present substantial risks for business success (e.g. see (Gebauer et al., Citation2005; Neely, Citation2008; Zhang & Banerji, Citation2017), such as in terms of profitability. Despite the business relevance of understanding the challenges and methods for offering PSS, previous research has paid little attention to providing a holistic approach by mapping challenges and methodologies (e.g. see (Martinez et al., Citation2010) (Brax & Gustafsson, Citation2005; Isaksson et al., Citation2009; Mahut et al., Citation2017; Nudurupati et al., Citation2016; T. S. Baines et al., Citation2009; E. Sundin et al., Citation2009c; Zhang & Banerji, Citation2017)).

Because of the scarcity in the literature on challenges and methods, this paper contributes by providing a comprehensive mapping of challenges and methods. In practical terms, this mapping provides support for manufacturers in migrating to offering PSS by making them aware of potential risks and their solutions. Theoretically, this mapping opens up new opportunities for future research in PSS. Table maps these challenges and methods. The coloured boxes indicate challenges addressed and the overriding theme of the proposed method. The table shows that several methods are proposed to address a number of the challenges related to PSS implementation. This matrix allows organisations to quickly see which of the challenges are typical in their specific context and then choose the available solutions to address that particular issue.

Table 6. Mapping of PSS methods and challenges

This mapping shows that methods are still needed to address a wide range of challenges (e.g. see challenges 1, 2, 4, 7, 10, 11, 12, 14, and 15 in the white spaces of Table ). As depicted in Table , these methods can cover a wide spectrum, including product design methods, service design methods, organisational methods, PSS design methods, contracts, and product/service design methods.

This mapping shows that even though several methods are proposed to upscale from asset manufacturing to PSS, the prevailing methods are dominated by design, ignoring aspects related to risks in service contracts. The current methods do not analyse the viability of the assets in relation to the PSS contract requirements, thus leaving open questions about whether the PSS provider can actually deliver the performance commitments required to ensure long-term relationships with their customers. Such methods will provide extensive support for manufacturers before they pursue a PSS journey.

8. Conclusion

We can conclude that asset manufacturers face several challenges in providing PSS, and several methods already exist to tackle some of these challenges. These challenges encompass business models and organisational, customer, market, contract, network, and product service development issues. With regard to business models and organisation, in transforming to offering PSS, asset producing companies struggle to re-organise their organisations and often face difficulties understanding the changes in their business models. Such changes include their value proposition, cost structure, customer segment, networks, key activities, resources, key partners, and revenue model. In terms of customers and markets, research shows that production companies that switch to offering PSS face the challenge of establishing long-term relationships with their customers; one reason is adverse customer behaviour in using the product as well as the provider’s inability to deliver the performance agreements in contracts. Asset or product manufacturing firms migrating to PSS struggle to develop the product, service, and product service system. Since they are more used to designing the physical artefact, they find it difficult to understand the notion of a life cycle perspective. Research also shows that asset manufacturers are challenged to manage their networks for effective and efficient delivery of the services. Even though several methods exist for addressing these challenges, Table shows that more methods are required to address challenges 1, 2, 4, 7, 10, 11, 12, 14, 15, 24, and 25. As shown in Table , such methods include aspects related to product design, service design, organisation, contracts, PSS design, and product or service design.

Future research can investigate these challenges in the context of a business model’s specific services. Such research can enable an in-depth understanding of the issues a particular business model faces when a specific service type is offered. For example, these could be challenges related to offering process-oriented or customer-oriented services for specific industries. Research is also required to identify challenges specific to certain industries. Mahut et al. (Citation2017) has already established a good foundation for such research by focusing specifically on the automotive industry.

Furthermore, as depicted on Table , more methodologies focus on the technical aspects of PSS, while ignoring the managerial aspects. Therefore, further research should be conducted to also investigate the managerial aspects, such as environmental sustainability. This is also consistent with the systematic review conducted by (Beuren et al., Citation2013).

The use of smart technologies to support manufacturers’ expansion to PSS should also be further investigated, as this constitutes an opportunity, but also a significant challenge, especially in terms of enhancing customer-supplier relationships (Kamp et al., Citation2017). The role played by knowledge of new technologies and their effective use has been highlighted as a promising area to support service expansion (Ziaee Bigdeli et al., Citation2018), (Ardolino et al., Citation2018), (Teixeira et al., Citation2013). Further research should develop methods that integrate new technologies to support the implementation of PSS.

Finally, this research was limited to the use of Scopus as the only database searched for relevant articles. Although scholarly arguments have emerged on the coverage of Scopus in scientific research, we might have missed some articles that could have extended the lists of challenges or barriers and methodologies.

Additional information

Notes on contributors

John Sakwe Bake

John Sakwe Bake is a Business Process Improvement and Supply Chain lecturer at Fontys University of Applied Sciences in the Netherlands. He holds a master’s degree in International Business, with a practical background in companies like Xerox and PHILIPS. His interests are business process improvement, including lean manufacturing and Six Sigma management, as well as supply chain management. He is currently earning a PhD in asset management at the University of Twente in the Netherlands.

With today’s growing demands in manufacturing competitiveness and sustainability, one way to achieve these goals is to expand from product-based to service-based business models. Thus, his project focuses on supporting industrial asset production companies in this large commercial process of service migration, and especially leveraging the opportunities of the digital technologies of Industry 4.0.

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