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Review Article

Tailoring polymer composites for critical thermal applications: a review on fibers, additives, coatings, aerogels, test methodologies

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Pages 2221-2254 | Received 05 Jun 2023, Accepted 24 Aug 2023, Published online: 04 Sep 2023
 

ABSTRACT

The properties of fiber-reinforced polymer composites are diminished when exposed to high temperatures. Despite high-grade fibers, additives, and fillers, the polymer matrix is thermally unstable. Numerous studies are conducted to modify thermos and thermoset polymers in order to increase their thermal stability, thermal degradability, and flammability. The thermal properties of a composite are determined by the percentages of additives, fibers, coatings, and fabrication methods. This review goes into detail about developing and testing high-temperature polymer composites, which will be useful for both beginners and experts. At high temperatures, nano-ceramic particles like graphene, diamonds, glass powders, mica powders, and corundum improve polymer thermal stability and mechanical properties. Fuel cell electrodes, ultra-capacitors, and lightning hoists may employ these composites.

GRAPHICAL ABSTRACT

Abbreviations

MMC=

Metal matrix composites

CMC=

Ceramic matrix composites

NASA=

National Aeronautics and Space Administration

TiO2=

Titanium dioxide

Wt.%=

Weight percentage

TG=

Thermogravimetric

C/C=

Carbon/carbon

PLA=

Polylactic acid

DSC=

Differential scanning calorimetry

XRD=

X-Ray diffraction

HHC=

Human hair derived carbon

SEM=

Scanning electron microscope

PVDF=

Poly(vinylidene fluoride)

HDPE=

High density polyethylene

TPEE=

Thermoplastic Polyester Elastomer

PDMS=

Polydimethylsiloxane

hBN=

Hexagonal Boron Nitride

3D=

Three dimensional

4D=

Four dimensional

CNT=

Carbon Nano tubes

BN=

Boron Nitride

PVA=

Polyvinyl Alcohol

TMCS=

Trimethylchlorosilane

HMDS=

Hexamethyldisilane

PVOH=

Polyvinyl Alcohol

RMI=

Reactive melt infiltration

GNP=

Graphene Nano platelets

SiO2=

Silicon Dioxide

MgO=

Magnesium oxide

AL2O3=

Aluminium oxide

CuO=

Cupric oxide

TaC=

Tantalum carbide

HfB2=

Hafnium diboride

ZrB2=

Zirconium diboride

MWCNT=

Multi walled carbon Nano tubes

SiCnws=

Silicon carbide Nano wires

VARIM=

Vacuum assisted resin infusion molding

CFRP=

Carbon fiber reinforced polymers

BNO=

Hydroxylated hexagonal boron nitride

PVC=

Polyvinyl Chloride

PBS=

Polybutylene succinate

TPU=

Thermoplastic Polyurethane

PA6=

Polyamide 6

SWNT=

Single-Wall Carbon Nanotubes

ZIF-8=

Zeolitic imidazolate framework-8

Sb2O3=

Antimony trioxide

IFR-Na-REC=

Intumescent fire retardant sodium modified rectorite

Ph-LDH=

Phytic acid modified layered double hydroxide

GFRP=

Glass fiber reinforced polymer

EMI=

Electromagnetic interference

UiO-66=

Universitetet i Oslo

PMMA=

Polymethyl methacrylate

MOF=

Metal organic framework

LaB6=

Lanthanum hexaboride

TaSi2=

Tantalum silicide

HfC=

Hafnium carbide

Py – PBI=

Pyridine functionalized polybenzimidazole

SiCN=

Silicon carbon nitride

Acknowledgments

The authors are thankful to the management of Vellore Institute of Technology, Vellore for providing Seed grant (SG20230112) to carry out this research work. The authors would like to thank the Ministry of Higher Education, Malaysia for the financial support through the Fundamental Research Grant Scheme FGRS/1/2019/STG07/UPM/02/2, grant number 5540320, as well as Department of Aerospace Engineering, Faculty of Engineering, Universiti Putra Malaysia and Laboratory of Bio-composite Technology, Institute of Tropical Forestry and Forest Product (INTROP), Universiti Putra Malaysia (HICOE) for the close collaboration in this research.

Disclosure statement

No potential conflict of interest was reported by the author(s).

Additional information

Notes on contributors

G. Sakthi Balan

Mr. G.Sakthi Balan is currently a research scholar at Vellore Institute of Technology, Vellore, Tamil Nadu, India. He received his M.E., in the field of Manufacturing Engineering from MIET Engineering College, Trichy, Tamil Nadu, India which is affiliated to Anna University, Chennai. He has teaching experience of around 5 years. His current area of research interest includes the design and development of functionally graded materials, Eco-friendly green composites, Degradation analysis on polymers, Implementation of polymer composites for defense applications, Structural deformation studies on bio-inspired structures, Compatibility studies of various polymers and matrices. He has published around 24 research articles and also participated in national and international conferences conducted by reputed institutions.

S. Aravind Raj

Dr. S .Aravind Raj is an Associate Professor in the School of Mechanical Engineering at Vellore Institute of Technology University, India. His research area is focused on additive manufacturing processes and their applications in manufacturing industries, biomimetic structures, industrial systems engineering, and Industry 4.0 projects. He has published 32 international journals papers in leading SCI/ SCOPUS indexed journals and 34 papers in reputed conference proceedings; he is the co-author for eight book chapters and has edited four books.

Farah Syazwani Shahar

Dr. Farah Syazwani Shahar is a young researcher currently working as a post-doctoral scholar at the Faculty of Engineering, Universiti Putra Malaysia. She received her PhD (Material Engineering) and Master of Science (Innovation and Engineering Design) from Universiti Putra Malaysia in 2022 and 2018, respectively. She also received her Bachelor’s degree (Biomedical Electronic Engineering) from Universiti Malaysia Perlis in 2016. Her academic background has helped hone her skills and knowledge in multi-disciplinary research. Her current research mainly focuses on biomaterials, composite materials, structure design, and damage analysis.

Mohamed Thariq Hameed Sultan

Mohamed Thariq Hameed Sultan, known as M.T.H. Sultan, is an accomplished professional with titles including Professional Engineer (PEng), Professional Technologist (PTech), and Chartered Engineer (CEng). He serves as UPM Press Director at Universiti Putra Malaysia, formerly leading the Biocomposite Technology Lab. Holding a Ph.D. from the University of Sheffield, he has excelled in a diverse 18-year career in teaching and research.Expertise ranges from Hybrid Composites to Structural Health Monitoring. Sultan boasts 320 international journal papers, 35 books, and honors, including a 2017 Leaders in Innovation Fellowship from the Royal Academy of Engineering. Collaborations include AIRBUS, Malaysian Airlines, and Proton, and he's held roles in bodies like the Malaysian Society of Structural Health Monitoring.

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