Effect of synthesis methods and aging on synthesis of uvarovite garnet by ceramic and sol–gel processes

Abstract

The uvarovite garnet (CaO)₃ (Cr₂O₃ )(SiO₂ )₃ has been synthesised (mineralised with borax to facilitate diffusion of precursors) by several sol–gel methods. Two routes for uvarovite formation have been observed: where CaCrO₄ forms as an intermediate phase; and where metastable pseudowollastonite (α-CaSiO₃ ) forms as an intermediate phase. Synthesis via CaCrO₄ appears to be more reactive in unaged samples. The reactivity of samples can be directly related to the chemical homogeneity of raw powders, and two methods of synthesis, Pechini and alkoxide, were found to stand out for their reactivity. Aging of raw powders for 6 months inhibits nucleation. Consequently, samples without nucleating agents (i.e. chlorides), such as gels from alkoxides, lead to the stabilisation of amorphous material or metastable phases (α-CaSiO₃ ) and, as a result, hinder uvarovite formation. In contrast, aged samples involving heterogeneous nucleation agents, as in the Pechini method with CaCl₂ as precursor, enhance reactivity.