Effect of runner design on mechanical properties of permanent mould aluminium castings

Abstract

A comparison of the influence of different runner designs on the mechanical properties of aluminium castings has shown that filtered rectangular runners (FRRs) yield aluminium castings with higher and more reliable mechanical properties than the conventional unfiltered rectangular runners. Unfiltered vortex flow runners have also been shown to improve the reliability of the modulus of rupture of cast aluminium alloys over unfiltered rectangular runners. In the present paper, experimental results of a comparative study on the effect of the unfiltered vortex flow and FRR designs on the tensile strength of permanent mould aluminium castings are reported. The results show that an FRR yields castings with higher and more reliable tensile strengths than the unfiltered vortex flow runner. Castings poured into a mould with an FRR had strengths between 269 and 291 MPa and a Weibull modulus of 50·2 while castings poured into the vortex flow runner had strengths between 255 and 280 MPa and a Weibull modulus of 40·3.

Keywords:

• CAST ALUMINIUM ALLOYS
• CASTING
• GATING SYSTEMS
• RUNNER SYSTEM DESIGN
• CASTING DEFECTS
• OXIDE FILMS