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Abstract
One of the main specific features of the cold spray process is localisation during particle impact deformation. The resultant adiabatic shear instability is the phenomenon that is known to play a major role in the particle/substrate and particle/particle bonding and coating structure formation during the cold spray process. In this article, the cold spray process is numerically simulated as an impact between a single spherical particle with the substrate, and comparison with experimental results for Armco iron and stainless steel particles is made. To describe a deformation behavior of the two materials at high strain rates, the Johnson–Cook model has been chosen. The results indicate that the model accurately captures the grain distortion in the impact zone for both materials. This approach provides valuable information on the characterisation of the strain localisation at the particle/substrate interface.