Abstract
An important difference between sinter forging and conventional forging is that of consolidation of the PM preform. It therefore follows that sinter forging would seem to be a hot-compaction process with some bulk metal plastic flow. The permitted amount of plastic flow is considerably less for a PM preform than for a preform produced from wrought material of equivalent composition, since PM preforms exhibit poor ductility and are therefore more prone to cracking. The purpose of this study is to produce some guidelines to assist in designing preforms for sinter forging and to attempt to minimize the ‘trial and error’ approach. This has been undertaken by the production and study of a component suitable for PM forging, which at present is produced by conventional forging.
The lateral flow of metal was observed and investigations undertaken as to how density variations across the preform might assist the consolidation process. An iron powder containing 1% graphite and 1% zinc stearate was used in the production of components.
Notes
* Manuscript received 11 May 1973. Contribution to a Symposium on ‘PM Alloys and Properties’, held in Eastbourne on 19-21 November 1973.