Microstructural Evolution of Fe Sintered with Amorphous Fe₇₅Si₁₀B₁₅ Additive

Abstract

The addition of amorphous Fe–Si–B particles to Fe powder increases the shrinkage of sintered components resulting in higher densification rates. Consequently, several research groups worldwide have studied the properties of such systems in an attempt to produce superior structural alloys. In the present work, Fe₇₅Si₁₀B₁₅ ribbons obtained by melt spinning were milled in a high energy Spex mill for times varying from 2 to 32 h. The resulting powders were characterised by differential thermal analysis and X-ray diffraction. The results showed that the amorphous characteristics of the ribbons persisted after the milling process. Next, samples consisting of a mixture of Fe powder and 4 wt-% milled amorphous phase were uniaxially pressed and sintered following a series of thermal cycles. High temperature microstructures were obtained for compacts subjected to rapid cooling from the sintering temperature. The results of scanning electron microscopy and energy dispersive spectroscopy revealed substantial precipitation of fine Fe₂B particles before α → γ allotropic transformation. In addition, an oxide phase was observed in the interface between Fe and the additive particles. Preliminary analysis suggested that the oxide particles can be easily reduced by adding small amounts of carbon to the system. PM/0765