Design and manufacturing of customised femoral stems for the Indian population using rapid manufacturing: a finite element approach

Abstract

Joint replacement surgeries in India primarily involve the use of conventional implants, also referred to as ‘standard implants’. There has been a little awareness about the possibility of using customised implants for such surgeries. Although standard implants from various biomedical companies are easily available in the Indian market, they are expensive and rarely conform to patient’s anatomy. Studies in the past have shown that there are anatomical variations in the hip joint for different ethnic backgrounds and geographical locations.

This article evaluates the feasibility of using custom-manufactured hip implants and presents a comparison between the former and standard implant from stress reduction point of view.

Two CAD models of femoral stems – one from standard sized hip implant available in the market and other from customised hip implant designed as per parameters from a radiograph (specific to the patient’s anatomy) – are used for evaluation. Finite element analysis was carried out for a double-legged stance.

The comparative study indicated lesser stresses in head and neck region of the customised femoral stems than the standard implant.

The study suggests design feasibility of customised implants for the Indian population owing to reduction in stresses in the implant.

Keywords::

• Customised hip implants
• Finite element
• Femoral stems
• CAD
• Indian population
• Rapid manufacturing

Acknowledgement

This research was funded by Rajiv Gandhi Science and Technology Commission (Govt. of Maharashtra, India). The authors wish to thank Dr. Shirish Deshpande, CIIMS Nagpur for his efforts and support during the entire duration of the research.

Declaration of interest: The authors report no conflicts of interest. The authors alone are responsible for the content and writing of the paper.