Testing of a Heavy Heavy-Duty Diesel Engine Schedule for Representative Measurement of Emissions

Abstract

The Advanced Collaborative Emissions Study (ACES) program required the use of representative heavy-duty diesel engine activity. This need resulted in an engine test schedule creation program, and a schedule of engine modes representative of modern truck usage was developed based on data collected from engines in trucks operated through the heavy heavy-duty diesel truck (HHDDT) chassis schedule. The ACES test schedule included four active modes of truck operation including creep, transient, cruise, and high-speed cruise (HHDDT_S). This paper focuses on Phase 2 of the program, which was to validate and demonstrate the use of the ACES modes in a test cell. Preliminary testing was performed using a 1992 Detroit Diesel Corporation heavy heavy-duty diesel engine (HHDDE) on only the transient mode. On the basis of these results, each mode was modified slightly to suit implementation in a test cell. The locations of “closed throttle” points in the modes were determined through careful examination of the data. These closed throttle points were simulated during testing by adding negative set point torque values to the input file. After modification, all modes were tested during a final ACES modes demonstration period using a 2004 Cummins ISM HHDDE, obtaining three runs for each mode. During testing, carbon monoxide (CO), carbon dioxide (CO₂), nitrogen oxides (NO_x), particulate matter (PM), and hydrocarbon (HC) emissions were measured, and engine control unit (ECU) data were recorded. The new ACES modes did not adopt the Federal Test Procedure (FTP) regression criteria. New regression criteria for acceptability of a run were determined for each mode using the data obtained during testing.