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International Journal of Production Research Volume 60, 2022 - Issue 21
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Research Article

Lean Production and Industry 4.0 integration: how Lean Automation is emerging in manufacturing industry

Matteo Rossinia Department of Management, Economics and Industrial Engineering, Politecnico di Milano, Milano, ItalyCorrespondence[email protected]
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Federica Costaa Department of Management, Economics and Industrial Engineering, Politecnico di Milano, Milano, ItalyView further author information
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Guilherme Luz Tortorellab Production Engineering Department, Universidade Federal de Santa Catarina, Florianópolis, Brazil;c Department of Mechanical Engineering, University of Melbourne, Melbourne, AustraliaORCID Iconhttps://orcid.org/0000-0003-2396-4665View further author information
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Alessia Valvoa Department of Management, Economics and Industrial Engineering, Politecnico di Milano, Milano, ItalyView further author information
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Alberto Portioli-Staudachera Department of Management, Economics and Industrial Engineering, Politecnico di Milano, Milano, ItalyView further author information
Pages 6430-6450 | Received 28 Aug 2020, Accepted 28 Sep 2021, Published online: 01 Nov 2021

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Tania Rojas, Josefa Mula & Raquel Sanchis. (2023) Quantitative modelling approaches for lean manufacturing under uncertainty. International Journal of Production Research 0:0, pages 1-27.
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Simon Schumacher, Roland Hall, Andreas Bildstein & Thomas Bauernhansl. (2023) Lean Production Systems 4.0: systematic literature review and field study on the digital transformation of lean methods and tools. International Journal of Production Research 61:24, pages 8751-8773.
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Jéssica de Assis Dornelles, Néstor F. Ayala & Alejandro G. Frank. (2023) Collaborative or substitutive robots? Effects on workers’ skills in manufacturing activities. International Journal of Production Research 61:22, pages 7922-7955.
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Vimal K. E. K.Divya Rashmi, Sivakumar K.Jayakrishna Kandasmay, Paranitharan K. P.Balaji Venkataraman. (2023) Developing a Delphi assisted total interpretive structural model (D-TISM) for adopting the Industry 4.0 technologies within Lean Six Sigma framework. Production Planning & Control 0:0, pages 1-25.
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Shihong Zeng, Hongru Sha & Yongyi Xiao. (2023) How does digital technology affect total factor productivity in manufacturing industries? Empirical evidence from China. Economic Research-Ekonomska Istraživanja 36:1.
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Articles from other publishers (29)

K.K. Girish, Sunil Kumar & Biswajit R. Bhowmik. 2024. Topics in Artificial Intelligence Applied to Industry 4.0. Topics in Artificial Intelligence Applied to Industry 4.0 39 68 .
Diego Biondo, Dalton Alexandre Kai, Edson Pinheiro de Lima & Guilherme Brittes Benitez. (2024) The contradictory effect of lean and industry 4.0 synergy on firm performance: a meta-analysis. Journal of Manufacturing Technology Management 35:3, pages 405-433.
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Tomislav Slavina & Nedeljko Štefanić. (2024) Facing Challenges of Implementing Total Productive Management and Lean Tools in Manufacturing Enterprises. Systems 12:2, pages 52.
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Guimin Qu & Jingkun Bai. (2024) How to achieve the high‐quality development of SRDI enterprises? Evidence from machine learning. Managerial and Decision Economics.
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Ana Laroca, Maria Teresa Pereira, Francisco J. G. Silva & Marisa J. G. P. Oliveira. (2024) Optimization of an Air Conditioning Pipes Production Line for the Automotive Industry—A Case Study. Systems 12:2, pages 42.
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Sudhanshu Joshi, Manu Sharma, Shalini Bartwal, Tanuja Joshi & Mukesh Prasad. (2022) Critical challenges of integrating OPEX strategies with I4.0 technologies in manufacturing SMEs: a few pieces of evidence from developing economies. The TQM Journal 36:1, pages 108-138.
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Maharshi Samanta, Naveen Virmani, Rajesh Kumar Singh, Syed Nadimul Haque & Mohammed Jamshed. (2023) Analysis of critical success factors for successful integration of lean six sigma and Industry 4.0 for organizational excellence. The TQM Journal 36:1, pages 208-243.
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Matteo Rossini, Alireza Ahmadi & Alberto Portioli Staudacher. (2024) Integration of Lean Supply Chain and Industry 4.0. Procedia Computer Science 232, pages 1673-1682.
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Matteo Rossini, Alireza Ahmadi & Alberto Portioli Staudacher. (2024) Applying a process-centric approach to the digitalization of operations in manufacturing companies: a case study. Procedia Computer Science 232, pages 1141-1150.
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Ibrokhimjon Khamidov, Federica Costa & Alberto Portioli Staudacher. 2024. Flexible Automation and Intelligent Manufacturing: Establishing Bridges for More Sustainable Manufacturing Systems. Flexible Automation and Intelligent Manufacturing: Establishing Bridges for More Sustainable Manufacturing Systems 962 970 .
Lyn Liq Ooi, Sin Yin Teh & Peck Yeng Sharon Cheang. (2023) The impact of lean production on sustainable organizational performance: the moderating effect of industry 4.0 technologies adoption. Management Research Review 46:12, pages 1802-1836.
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Nagamani Subramanian, Suresh M.John William A.. (2023) Human-related lean practices for manufacturing SMEs’ lean transformation: a systematic literature review. Nankai Business Review International.
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Anna Roberta Gagliardi, Giuseppe Festa, Antonio Usai, Davide Dell'Anno & Matteo Rossi. (2023) The impact of knowledge management on the digital supply chain – a bibliometric literature review. International Journal of Physical Distribution & Logistics Management 53:5/6, pages 612-627.
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Arun Arora, Vijay Kumar Singh & Mahipal Singh. (2023) An analysis of hurdles for ecofriendly lean production in Indian manufacturing industries using AHP–ELECTRE approach. International Journal on Interactive Design and Manufacturing (IJIDeM).
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Federica Costa, Stefano Frecassetti, Matteo Rossini & Alberto Portioli-Staudacher. (2023) Industry 4.0 digital technologies enhancing sustainability: Applications and barriers from the agricultural industry in an emerging economy. Journal of Cleaner Production 408, pages 137208.
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Narpat Ram Sangwa & Kuldip Singh Sangwan. (2022) Prioritization and ranking of lean practices: a case study. International Journal of Productivity and Performance Management 72:6, pages 1840-1878.
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David Romero, Matteo Zanchi, Paolo Gaiardelli, Daryl J. Powell & Guilherme Luz Tortorella. (2023) Assembling Method-based Toolboxes for the Implementation of Industry 4.0 Technologies in the Digital Lean Manufacturing World. Assembling Method-based Toolboxes for the Implementation of Industry 4.0 Technologies in the Digital Lean Manufacturing World.
Iris Bento da Silva, Ítalo Leite de Camargo, João Fiore Parreira Lovo, Rogério Erbereli, Gustavo Franco Barbosa, Sidney Bruce Shiki & Carlos Alberto Fortulan. (2022) Hot-stamped B-pillar for automotive driven by Lean 4.0. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 237:6-7, pages 951-960.
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André Moraes, André M. Carvalho & Paulo Sampaio. (2023) Lean and Industry 4.0: A Review of the Relationship, Its Limitations, and the Path Ahead with Industry 5.0. Machines 11:4, pages 443.
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Dejian Yu & Tong Ye. (2022) Tracing the lean thinking in supply chain management: a comprehensive main path analysis. International Journal of Lean Six Sigma 14:2, pages 483-513.
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Karishma M. Qureshi, Bhavesh G. Mewada, Sumeet Kaur & Mohamed Rafik Noor Mohamed Qureshi. (2023) Assessing Lean 4.0 for Industry 4.0 Readiness Using PLS-SEM towards Sustainable Manufacturing Supply Chain. Sustainability 15:5, pages 3950.
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Abdelaziz Mrabti & Khaled Nouri. (2023) Smart manufacturing production line connectivity – case study in automotive sector. ITM Web of Conferences 52, pages 01004.
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Federica Costa & Alberto Portioli-Staudacher. 2023. Advances in Production Management Systems. Production Management Systems for Responsible Manufacturing, Service, and Logistics Futures. Advances in Production Management Systems. Production Management Systems for Responsible Manufacturing, Service, and Logistics Futures 229 240 .
Simon Schumacher, Roland Hall, Michael Hautzinger, Jan Schöllmann & Thomas Bauernhansl. 2023. Advances in Production Management Systems. Production Management Systems for Responsible Manufacturing, Service, and Logistics Futures. Advances in Production Management Systems. Production Management Systems for Responsible Manufacturing, Service, and Logistics Futures 184 199 .
Stefano Frecassetti, Anna Presciuttini, Matteo Rossini & Alberto Portioli-Staudacher. 2023. Advances in Production Management Systems. Production Management Systems for Responsible Manufacturing, Service, and Logistics Futures. Advances in Production Management Systems. Production Management Systems for Responsible Manufacturing, Service, and Logistics Futures 157 170 .
Zhiwei Zhang, Ning Zhang & Jiayi Gu. 2023. E-Business. Digital Empowerment for an Intelligent Future. E-Business. Digital Empowerment for an Intelligent Future 144 155 .
Matteo Rossini, Federica Costa, Alberto Portioli-Staudacher & Guilherme Luz Tortorella. 2023. Lean, Green and Sustainability. Lean, Green and Sustainability 143 147 .
Jaime Macias-Aguayo, Lizzi Garcia-Castro, Kleber F. Barcia, Duncan McFarlane & Jorge Abad-Moran. (2022) Industry 4.0 and Lean Six Sigma Integration: A Systematic Review of Barriers and Enablers. Applied Sciences 12:22, pages 11321.
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Luca Silvestri, Tommaso Gallo, Cecilia Silvestri & Domenico Falcone. (2022) Integration of Lean Manufacturing in Industry 4.0: An overview of tools and applications. Integration of Lean Manufacturing in Industry 4.0: An overview of tools and applications.

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