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Drying Technology
An International Journal
Volume 35, 2017 - Issue 3
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Original Articles

CFD modeling of a pilot-scale countercurrent spray drying tower for the manufacture of detergent powder

Muzammil AliInstitute of Particle Science and Engineering, School of Chemical and Process Engineering, The University of Leeds, Leeds, UK
,
Tariq MahmudInstitute of Particle Science and Engineering, School of Chemical and Process Engineering, The University of Leeds, Leeds, UKCorrespondence[email protected]
,
Peter John HeggsInstitute of Particle Science and Engineering, School of Chemical and Process Engineering, The University of Leeds, Leeds, UK
,
Mojtaba GhadiriInstitute of Particle Science and Engineering, School of Chemical and Process Engineering, The University of Leeds, Leeds, UK
,
Andrew BaylyInstitute of Particle Science and Engineering, School of Chemical and Process Engineering, The University of Leeds, Leeds, UK
,
Hossein AhmadianP&G Technical Centres Ltd, Longbenton, Newcastle Upon Tyne, UK
&
Luis Martin de JuanP&G Technical Centres Ltd, Longbenton, Newcastle Upon Tyne, UK
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Pages 281-299 | Published online: 30 Mar 2016

Citations (26)

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Maciel da Costa Furtado, Arthur José Cunha da Silva, Arthur dos Reis Lemos Fontana, André Luiz Amarante Mesquita & Ronaldo Menezes dos Santos Junior. (2023) Numerical and experimental study on the drying process of iron ore in wagons. Drying Technology 41:11, pages 1783-1802.
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Umair Jamil Ur Rahman, Artur K. Pozarlik & Gerrit Brem. (2022) Experimental analysis of spray drying in a process intensified counter flow dryer. Drying Technology 40:15, pages 3128-3148.
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Sadegh Poozesh & Christian A. Cousin. (2022) Integrating a dynamic multiscale drying model into a closed loop control strategy for laboratory spray dryer. Drying Technology 40:11, pages 2308-2320.
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Ramin Razmi, Hasan Jubaer, Michał Krempski-Smejda, Maciej Jaskulski, Jie Xiao, Xiao Dong Chen & Meng Wai Woo. (2021) Recent initiatives in effective modeling of spray drying. Drying Technology 39:11, pages 1614-1647.
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Qi Zhang, Minfeng Huang, Jian Wang, Pengfei Zhang, Bo Chen, Zhenzhen Shi & Jianfeng Zhang. (2021) Investigation on airflow distribution under different feed thickness combined CFD modeling and experimental verification. Drying Technology 39:3, pages 306-323.
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Hasan Jubaer, Sepideh Afshar, Jie Xiao, Xiao Dong Chen, Cordelia Selomulya & Meng Wai Woo. (2018) On the importance of droplet shrinkage in CFD-modeling of spray drying. Drying Technology 36:15, pages 1785-1801.
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Articles from other publishers (20)

Penghua Guo, Bin Zhang, Tiantian Li, Ben Xu & Jingyin Li. (2023) An experimental and numerical study on the brine droplet evaporation considering salt precipitation. Applied Thermal Engineering 234, pages 121312.
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U. D. Nimbalkar, V. Gaval, D. Mandal & P. A. Dabhade. (2023) Design and development of induction heating based pulsed spray dryer for alkali metal chloride salts: interrogation through CFD approach. Brazilian Journal of Chemical Engineering.
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Yujiang Xia, Jianyu Lu, Sumin Jin & Qing Cheng. (2023) Effect of pressure on heat and mass transfer performance in spray drying tower with low inlet temperature. Applied Thermal Engineering 218, pages 119260.
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L. Lerotholi, R. C. Everson, L. Koech, H. W. J. P. Neomagus, H. L. Rutto, D. Branken, B. B. Hattingh & P. Sukdeo. (2022) Semi-dry flue gas desulphurization in spray towers: a critical review of applicable models for computational fluid dynamics analysis. Clean Technologies and Environmental Policy 24:7, pages 2011-2060.
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Jan Oscar Pralits, Marco Atzori, Matteo Colli, Margherita Pettinato, Emanuela Drago & Patrizia Perego. (2022) Unsteadiness and resolution effects in experimentally verified simulations of a spray drying process. Powder Technology 404, pages 117482.
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Borja Hernandez, Rosa Mondragon, Mark A. Pinto, Leonor Hernandez, J. Enrique Julia, Juan Carlos Jarque, Sergio Chiva & Mariano Martin. (2021) Single droplet drying of detergents: Experimentation and modelling. Particuology 58, pages 35-47.
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Umair Jamil Ur Rahman & Artur K. Pozarlik. (2021) Numerical Study and Experimental Validation of Skim Milk Drying in a Process Intensified Counter Flow Spray Dryer. Energies 14:16, pages 4974.
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Umair Jamil Ur Rahman, Artur Krzysztof Pozarlik, Thomas Tourneur, Axel de Broqueville, Juray De Wilde & Gerrit Brem. (2021) Numerical Study toward Optimization of Spray Drying in a Novel Radial Multizone Dryer. Energies 14:5, pages 1233.
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Shuo Zhang, Nan Liu, Yanqiu Pan, Wei Wang, Yizhe Li & Yanni Zhu. (2021) Three-dimensional modelling of two-phase flow and transport in a pilot centrifugal spray dryer. Chemical Physics Letters 765, pages 138309.
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F. K. A. Gregson, J. F. RobinsonR. E. H. MilesC. P. RoyallJ. P. Reid. (2020) Drying and Crystallization of Evaporating Sodium Nitrate Aerosol Droplets. The Journal of Physical Chemistry B 124:28, pages 6024-6036.
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Liang Chen, Cong Chen, Jing Yu & Sumin Jin. (2020) Study on the heat and mass transfer characteristics of spray separation tower at low temperature and normal pressure. International Journal of Heat and Mass Transfer 153, pages 119662.
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Muzammil Ali, Tariq Mahmud, Peter John Heggs & Mojtaba Ghadiri. (2020) Zonal modelling of a counter-current spray drying tower. Chemical Engineering Research and Design 155, pages 180-199.
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Amin Farshchi, Ali Hassanpour & Andrew E. Bayly. (2019) The structure of spray-dried detergent powders. Powder Technology 355, pages 738-754.
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Hasan Jubaer, Sepideh Afshar, Jie Xiao, Xiao Dong Chen, Cordelia Selomulya & Meng Wai Woo. (2019) On the effect of turbulence models on CFD simulations of a counter-current spray drying process. Chemical Engineering Research and Design 141, pages 592-607.
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M. Jaskulski, P. Wawrzyniak & I. Zbiciński. (2018) CFD simulations of droplet and particle agglomeration in an industrial counter-current spray dryer. Advanced Powder Technology 29:7, pages 1724-1733.
Crossref
Hyeon Park & Won Yoon. (2018) Computational Fluid Dynamics (CFD) Modelling and Application for Sterilization of Foods: A Review. Processes 6:6, pages 62.
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Yueming Liu, Jing Yu, Liang Chen & Sumin Jin. (2018) Theoretical investigation and experimental verification of a mathematical model for counter-flow spray separation tower. International Journal of Heat and Mass Transfer 120, pages 316-327.
Crossref
Rani Puthukulangara Ramachandran, Mohsen Akbarzadeh, Jitendra Paliwal & Stefan Cenkowski. (2017) Computational Fluid Dynamics in Drying Process Modelling—a Technical Review. Food and Bioprocess Technology 11:2, pages 271-292.
Crossref
Víctor Francia, Luis Martín, Andrew E. Bayly & Mark J.H. Simmons. (2017) Agglomeration during spray drying: Airborne clusters or breakage at the walls?. Chemical Engineering Science 162, pages 284-299.
Crossref
Muzammil Ali, Tariq Mahmud, Peter Heggs, Mojtaba Ghadiri, Andrew Bayly, Mark Crosby, Hossein Ahmadian, Luis Martindejuan & Zayeed Alam. (2017) Residence time distribution of glass ballotini in isothermal swirling flows in a counter-current spray drying tower. Powder Technology 305, pages 809-815.
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