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Numerical Heat Transfer, Part A: Applications
An International Journal of Computation and Methodology
Volume 60, 2011 - Issue 8
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Original Articles

Numerical Analysis of Heat Transfer and Fluid Flow in Keyhole Plasma Arc Welding

Tao Zhang MOE Key Lab for Liquid–Solid Structure Evolution and Materials Processing, Institute of Materials Joining, Shandong University, Jinan, P. R. China
,
Chuan Song Wu MOE Key Lab for Liquid–Solid Structure Evolution and Materials Processing, Institute of Materials Joining, Shandong University, Jinan, P. R. ChinaCorrespondence[email protected]
&
Yanhui Feng Department of Thermal Science & Energy Engineering, University of Science & Technology, Beijing, P. R. China
Pages 685-698 | Received 18 Jan 2011, Accepted 06 Aug 2011, Published online: 03 Nov 2011

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M. Arunkumar, V. Dhinakaran & N. Siva Shanmugam. (2021) Numerical prediction of temperature distribution and residual stresses on plasma arc welded thin titanium sheets. International Journal of Modelling and Simulation 41:2, pages 146-162.
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Minh Chien Nguyen, Marc Medale, Olivier Asserin, Stephane Gounand & Philippe Gilles. (2017) Sensitivity to welding positions and parameters in GTA welding with a 3D multiphysics numerical model. Numerical Heat Transfer, Part A: Applications 71:3, pages 233-249.
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Guoxiang Xu, Qingnan Cao, Qingxian Hu, Weiwei Zhang, Peng Liu & Baoshuai Du. (2016) Modelling of bead hump formation in high speed gas metal arc welding. Science and Technology of Welding and Joining 21:8, pages 700-710.
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C.S. Wu, W. Zheng & M.A. Chen. (2014) Improving the Prediction Accuracy of Keyhole Establishment Time in Plasma Arc Welding. Numerical Heat Transfer, Part A: Applications 66:4, pages 420-432.
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Tien-Mo Shih, Yingbin Zheng, Martinus Arie & Jin-Cheng Zheng. (2013) Literature Survey of Numerical Heat Transfer (2010–2011). Numerical Heat Transfer, Part A: Applications 64:6, pages 435-525.
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J.H. Sun, C.S. Wu & M.A. Chen. (2013) Numerical Analysis of Transient Temperature Field and Keyhole Geometry in Controlled Pulse Key-Holing Plasma Arc Welding. Numerical Heat Transfer, Part A: Applications 64:5, pages 416-434.
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Articles from other publishers (35)

Ruiqing Lang, Yongquan Han, Xulei Bao & Jiaxing Fan. (2023) Stability mechanism of the molten pool in variable polarity plasma arc welding of medium thickness aluminum alloy. Journal of Materials Processing Technology 321, pages 118127.
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Xushan Zhao, Yuanxun Wang, Hao Song, Jianwu Huang, Haiou Zhang, Xi Chen, Cheng Huang & Runsheng Li. (2023) Effect of auxiliary longitudinal magnetic field on overlapping deposition of wire arc additive manufacturing. The International Journal of Advanced Manufacturing Technology 125:3-4, pages 1383-1401.
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Ankit Das, Arvind Kumar, Kalpana Shankhwar & Nenad Gubeljak. (2022) A review of heat source and resulting temperature distribution in arc welding. Journal of Thermal Analysis and Calorimetry 147:23, pages 12975-13010.
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Chao Zhang, Qingxian Hu, Juan Pu & Hao Wu. (2022) Study on the Molten Pool Fluid Behavior of PAW-Cable-Type Seven-Wire GMAW Hybrid Welding. Crystals 12:3, pages 306.
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Benjamin Das, Yadaiah Nirsanametla & Arpan Kumar Mondal. (2022) An investigation on heat transfer analysis of Micro-Plasma arc welds using finite element method. Materials Today: Proceedings 62, pages 4249-4253.
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Xiaofei Wang, Min Lu & Jinqiang Gao. (2021) Numerical simulation for dynamic behavior of weld pool and fusion hole in TIG welding with gap. Welding in the World 65:12, pages 2421-2435.
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Jian Xiaoxia & Wu Hebao. (2021) Numerical investigation of heat flux distribution on the welding groove face in magnetic oscillation arc narrow gap GTAW. The International Journal of Advanced Manufacturing Technology 113:7-8, pages 2315-2325.
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A. Sahoo & S. Tripathy. (2021) Development in plasma arc welding process: A review. Materials Today: Proceedings 41, pages 363-368.
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Yan Li, Chen Su, Xiang Zhou & Chuansong Wu. (2020) A more precise unified model to describe comprehensive multiphysics and multiphase phenomena in plasma arc welding. Journal of Manufacturing Processes 59, pages 668-678.
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Yuchao Chen, Qingxuan Luo, Armin K. Silaen & Chenn Q. Zhou. (2020) Multi-Physics Modeling of Steel Ingot Melting by Electric Arc Plasma and its Application to Electric Arc Furnace. Frontiers in Materials 7.
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Shuling Chen, Shixuan Luo, Hang Yu, Hui Geng, Guoxiang Xu, Ruifeng Li & Yingtao Tian. (2020) Effect of beam defocusing on porosity formation in laser-MIG hybrid welded TA2 titanium alloy joints. Journal of Manufacturing Processes 58, pages 1221-1231.
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C.Y. Wang, M.H. Jiang, C.D. Wang, H.H. Liu, D. Zhao & Z.L. Chen. (2020) Modeling three-dimensional rough surface and simulation of temperature and flow field in laser transmission welding. Journal of Advanced Joining Processes 1, pages 100021.
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Ruiqing Lang, Yongquan Han, Xueyu Bai & Haitao Hong. (2020) Prediction of the Weld Pool Stability by Material Flow Behavior of the Perforated Weld Pool. Materials 13:2, pages 303.
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Dongsheng Wu, Anh Van Nguyen, Shinichi Tashiro, Xueming Hua & Manabu Tanaka. (2019) Elucidation of the weld pool convection and keyhole formation mechanism in the keyhole plasma arc welding. International Journal of Heat and Mass Transfer 131, pages 920-931.
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Guoxiang Xu, Lin Li, Jiayou Wang, Jie Zhu & Pengfei Li. (2018) Study of weld formation in swing arc narrow gap vertical GMA welding by numerical modeling and experiment. The International Journal of Advanced Manufacturing Technology 96:5-8, pages 1905-1917.
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Yan Li, Yanhui Feng, Xinxin Zhang & Chuansong Wu. (2018) An evolutionary keyhole-mode heat transfer model in continuous plasma arc welding. International Journal of Heat and Mass Transfer 117, pages 1188-1198.
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Xuezhi Li, Jianping Zhou, Kedian Wang & Yan Xu. (2017) Temperature field simulation of the molten pool in SEAM. The International Journal of Advanced Manufacturing Technology 94:1-4, pages 1513-1523.
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Zhibin Yang, Wang Tao, Liqun Li, Yanbin Chen & Chunyuan Shi. (2017) Numerical simulation of heat transfer and fluid flow during double-sided laser beam welding of T-joints for aluminum aircraft fuselage panels. Optics & Laser Technology 91, pages 120-129.
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Ali Bonakdar, Marjan Molavi-Zarandi, Ahmad Chamanfar, Mohammad Jahazi, Arash Firoozrai & Eric Morin. (2017) Finite element modeling of the electron beam welding of Inconel-713LC gas turbine blades. Journal of Manufacturing Processes 26, pages 339-354.
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V Dhinakaran, N Siva Shanmugam & K Sankaranarayanasamy. (2016) Experimental investigation and numerical simulation of weld bead geometry and temperature distribution during plasma arc welding of thin Ti-6Al-4V sheets. The Journal of Strain Analysis for Engineering Design 52:1, pages 30-44.
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Zu Ming Liu, ShuangLin Cui, Zhen Luo, ChangZhen Zhang, ZhengMing Wang & YuChen Zhang. (2016) Plasma arc welding: Process variants and its recent developments of sensing, controlling and modeling. Journal of Manufacturing Processes 23, pages 315-327.
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T. Q. Li, C. S. Wu & J. Chen. (2016) Transient variation of arc heat flux and pressure distribution on keyhole wall in PAW. Welding in the World 60:2, pages 363-371.
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Yan Li, Yanhui Feng, Yafei Li, Xinxin Zhang & Chuansong Wu. (2016) Plasma arc and weld pool coupled modeling of transport phenomena in keyhole welding. International Journal of Heat and Mass Transfer 92, pages 628-638.
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Xiaoxia Jian, ChuanSong Wu, Guokai Zhang & Ji Chen. (2015) A unified 3D model for an interaction mechanism of the plasma arc, weld pool and keyhole in plasma arc welding. Journal of Physics D: Applied Physics 48:46, pages 465504.
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Xiaoxia Jian & Chuan Song Wu. (2015) Numerical analysis of the coupled arc–weld pool–keyhole behaviors in stationary plasma arc welding. International Journal of Heat and Mass Transfer 84, pages 839-847.
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T. Q. Li & C. S. Wu. (2014) Numerical simulation of plasma arc welding with keyhole-dependent heat source and arc pressure distribution. The International Journal of Advanced Manufacturing Technology 78:1-4, pages 593-602.
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S. J. Chen, F. Jiang, J. L. Zhang, Y. M. Zhang & P. J. Shun. (2015) Measurement and Analysis of Plasma Arc Components. Journal of Manufacturing Science and Engineering 137:1.
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C.S. Wu, L. Wang, W.J. Ren & X.Y. Zhang. (2014) Plasma arc welding: Process, sensing, control and modeling. Journal of Manufacturing Processes 16:1, pages 74-85.
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Yan Li, Yanhui Feng, Xinxin Zhang & Chuansong Wu. (2014) Energy propagation in plasma arc welding with keyhole tracking. Energy 64, pages 1044-1056.
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C. S. Wu, Z. Z. Zhang & T. Zhang. 2013. PRICM. PRICM 2957 2965 .
C.S. Wu, T. Zhang & Y.H. Feng. (2013) Numerical analysis of the heat and fluid flow in a weld pool with a dynamic keyhole. International Journal of Heat and Fluid Flow 40, pages 186-197.
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Yan Li, Yan-Hui Feng, Xin-Xin Zhang & Chuan-Song Wu. (2013) An improved simulation of heat transfer and fluid flow in plasma arc welding with modified heat source model. International Journal of Thermal Sciences 64, pages 93-104.
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C. S. Wu, Z. Z. Zhang & T. Zhang. 2016. Proceedings of the 8th Pacific Rim International Congress on Advanced Materials and Processing. Proceedings of the 8th Pacific Rim International Congress on Advanced Materials and Processing 2957 2965 .
T.Q. Li, C.S. Wu, Y.H. Feng & L.C. Zheng. (2012) Modeling of the thermal fluid flow and keyhole shape in stationary plasma arc welding. International Journal of Heat and Fluid Flow 34, pages 117-125.
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