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Numerical Heat Transfer, Part A: Applications
An International Journal of Computation and Methodology
Volume 67, 2015 - Issue 3
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Original Articles

Simulation of Slag-Skin Formation in Electroslag Remelting Using a Volume-of-Fluid Method

Jeffrey Yanke School of Materials Engineering, Purdue Center for Metal Casting Research, Purdue University, West Lafayette, IN, USA; Carpenter Technology Corporation, Reading, PA, USA
,
Kyle Fezi School of Materials Engineering, Purdue Center for Metal Casting Research, Purdue University, West Lafayette, IN, USA
,
Rodney W. Trice School of Materials Engineering, Purdue Center for Metal Casting Research, Purdue University, West Lafayette, IN, USA
&
Matthew John M. Krane School of Materials Engineering, Purdue Center for Metal Casting Research, Purdue University, West Lafayette, IN, USACorrespondence[email protected]
Pages 268-292 | Received 05 Dec 2013, Accepted 03 May 2014, Published online: 23 Oct 2014

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Chunli Tang, Lei Deng, Song Wu, Yufan Bu & Defu Che. (2017) Numerical simulation on the slag flow and heat transfer characteristics of the cyclone barrel for a cyclone-fired boiler. Numerical Heat Transfer, Part A: Applications 71:10, pages 1052-1065.
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Kyle Fezi, Alex Plotkowski & Matthew John M. Krane. (2016) Macrosegregation modeling during direct-chill casting of aluminum alloy 7050. Numerical Heat Transfer, Part A: Applications 70:9, pages 939-963.
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A. Plotkowski, J. deBarbadillo & M. J. M. Krane. (2016) Characterisation of the structure and thermophysical properties of solid electroslag remelting slags. Materials Science and Technology 32:12, pages 1249-1263.
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Articles from other publishers (43)

Fang Wang, Jianpeng Tan, Zhongqiu Liu, Jakov Baleta & Baokuan Li. (2023) Effect of dynamic formation of multiphase slag skin on heat transfer and magneto-hydrodynamic flow in electroslag remelting process. Journal of Materials Research and Technology 25, pages 1696-1708.
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Kuntal Patel, Javed Shaikh, Absar Lakdawala & Atul Sharma. (2023) Adaptive interface-Mesh un-Refinement (AiMuR) based sharp-interface level-set-method for two-phase flow. Sādhanā 48:1.
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Christian Schubert, Moritz Eickhoff & Herbert Pfeifer. (2022) Numerical Simulations of the Molten Metal Droplet Formation in the Electroslag Remelting Process with a Rotating Electrode. steel research international 93:12.
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Fang Wang, Jianpeng Tan, Xuechi Huang, Qiang Wang, Zhongqiu Liu, Jakov Baleta & Baokuan Li. (2022) Mathematical and Numerical Predictions of Desulfurization Behavior in the Electromagnetically Controlled Vibrating-Electrode Electroslag Remelting Furnace. Metallurgical and Materials Transactions B 53:3, pages 1792-1805.
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Jie Liu, Wei Liu, Jinguo Gao, Tao Liu, Chengyong Huang, Junhong Chen, Shufeng Yang & Jingshe Li. (2022) Analysis of Factors that Influence the Evolution of Molten Droplets During Electroslag Remelting. Metallurgical and Materials Transactions B 53:2, pages 716-729.
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Yi-ru Duan, Bao-kuan Li, Xue-chi Huang & Zhong-qiu Liu. (2021) Effect of electrode change on solidification of slag and metal pool profile in electroslag remelting process. Journal of Iron and Steel Research International 28:12, pages 1582-1590.
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Xuechi Huang, Yiru Duan, Zhongqiu Liu, Baokuan Li & Fang Wang. (2021) Role of Electrode Rotation on Improvement of Metal Pool Profile in Electroslag Remelting Process. Metals 11:11, pages 1675.
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Lifeng Zhang, Tianjie Wen, Wei Chen, Xiujie Li & Anjun Xu. (2021) Mathematical Modeling on the Effect of the Interfacial Tension on the Droplets during Electroslag Remelting. Metallurgical and Materials Transactions B 52:5, pages 3167-3182.
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Zhi-Wen Hou, Yan-Wu Dong, Zhou-Hua Jiang, Ke-An Yao, Yu-Shuo Li & Yu-Long Cao. (2021) Transient Simulations and Experiments on Compound Roll Produced by Electroslag Remelting Cladding. Metallurgical and Materials Transactions B 52:2, pages 598-610.
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Qiang Wang, Yu Liu, Ru Lu, Fang Wang, Zhu He & Guangqiang Li. (2020) Influence of Electro-Emulsification on Desulfurization of Rejected Electrolytic Manganese Metal in Electroslag Remelting Process. Metallurgical and Materials Transactions B 52:1, pages 107-122.
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Wen-jie Tong, Wan-ming Li, Xi-min Zang, Peng Wang, Hua-bing Li & De-jun Li. (2020) Two-dimensional comprehensive mathematical model for electroslag remelting process with pipe electrode. Journal of Iron and Steel Research International 28:1, pages 19-28.
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Xuechi Huang, Baokuan Li, Zhongqiu Liu, Mengzhen Li & Fengsheng Qi. (2020) Modeling of fluid flow, heat transfer and inclusion removal in electroslag remelting process with a rotating electrode. International Journal of Heat and Mass Transfer 163, pages 120473.
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Hao Shi, Mingjin Tu, Qipeng Chen & Houfa Shen. (2020) Insight into droplet formation in electroslag remelting process by numerical simulation. International Journal of Heat and Mass Transfer 158, pages 119713.
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Wenjie Tong, Wanming Li, Ximin Zang, Huabing Li, Zhouhua Jiang & Dejun Li. (2020) A Comprehensive Mathematical Model of Electroslag Remelting with Two Series-Connected Electrodes Based on Sequential Coupling Simulation Method. Metals 10:5, pages 658.
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Qiang Wang, Ru Lu, Zhiyuan Chen, Guangqiang Li & Yongxiang Yang. (2020) CFD and Experimental Investigation of Desulfurization of Rejected Electrolytic Manganese Metal in Electroslag Remelting Process. Metallurgical and Materials Transactions B 51:2, pages 649-663.
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Fu-Bin Liu, Jia Yu, Hua-Bing Li, Zhou-Hua Jiang & Xin Geng. (2020) Numerical Simulation of the Magneto‐Hydrodynamic Two‐Phase Flow and Heat Transfer during Electroslag Remelting Hollow Ingot Process. steel research international 91:4, pages 1900628.
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Xuechi Huang, Baokuan Li, Zhongqiu Liu & Mengzhen Li. (2020) Numerical study on the effect of vacuum on oxygen transfer in electroslag remelting process. Vacuum 172, pages 109069.
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Jia Yu, Fubin Liu, Huabing Li, Zhouhua Jiang, Yang Li, Congpeng Kang, Ao Wang, Wenchao Zhang & Hao Feng. (2019) Numerical Simulation and Experimental Investigation of Nitrogen Transfer Mechanism from Gas to Liquid Steel During Pressurized Electroslag Remelting Process. Metallurgical and Materials Transactions B 50:6, pages 3112-3124.
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Jiahong Fu, John Coleman, Gregory Poole, Matthew John M. Krane & Amy Marconnet. (2019) Uncertainty Propagation Through a Simulation of Industrial High Pressure Die Casting. Journal of Heat Transfer 141:11.
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Fang Wang, Yunlong Xiong, Baokuan Li & Fang Liu. (2019) A Sequence‐Coupled Mathematical Model of Magneto‐Hydrodynamic Two‐Phase Flow and Heat Transfer in a Triplex‐Electrode Electroslag Remelting Furnace. steel research international 90:6, pages 1800481.
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Fu-xing Yin, Yu Liang, Zhi-xia Xiao, Jian-hang Feng, Zhi-bin Xie & Yong-wang Mi. (2019) Effects of electrode configuration on electroslag remelting process of M2 high-speed steel ingot. China Foundry 16:2, pages 126-134.
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Jia Yu, Fubin Liu, Huabing Li, Zhouhua Jiang, Kui Chen & Xin Geng. (2018) Effects of Mold Current on Slag Skin and Heat Flow Distribution During Electroslag Remelting at Given Power Input. JOM 71:2, pages 744-753.
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Qiang Wang, Ruiting Wang, Zhu He, Guangqiang Li, Baokuan Li & Huabing Li. (2018) Numerical analysis of inclusion motion behavior in electroslag remelting process. International Journal of Heat and Mass Transfer 125, pages 1333-1344.
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Tianjie Wen, Haijie Zhang, Xiujie Li, Le Yu, Ying Ren, Hong Liu & Lifeng Zhang. (2018) Numerical Simulation on the Oxidation of Lanthanum During the Electroslag Remelting Process. JOM 70:10, pages 2157-2168.
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Kyle Fezi & Matthew John M. Krane. (2018) Quantification of Input Uncertainty Propagation Through Models of Aluminum Alloy Direct Chill Casting. Metallurgical and Materials Transactions A 49:10, pages 4759-4770.
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Zhiwen Hou, Yanwu Dong, Zhouhua Jiang, Xin Deng, Yulong Cao, Haibo Cao, Lev Medovar & Ganna Stovpchenko. (2018) Simulation of Compound Rolls Produced by Electroslag Remelting Cladding Method. Metals 8:7, pages 504.
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Jia Yu, Fubin Liu, Zhouhua Jiang, Congpeng Kang, Kui Chen, Huabing Li & Xin Geng. (2018) Numerical Simulation of the Dynamic Formation of Slag Skin and Heat Flow Distribution during the Electroslag Remelting Process. steel research international 89:5.
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Qiang Wang, Fang Wang, Guangqiang Li, Yunming Gao & Baokuan Li. (2017) Simulation and experimental studies of effect of current on oxygen transfer in electroslag remelting process. International Journal of Heat and Mass Transfer 113, pages 1021-1030.
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Qiang Wang, Yu Liu, Fang Wang, Guangqiang Li, Baokuan Li & Wenwei Qiao. (2017) Numerical Study on the Effect of Electrode Polarity on Desulfurization in Direct Current Electroslag Remelting Process. Metallurgical and Materials Transactions B 48:5, pages 2649-2663.
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Kyle Fezi & Matthew John M. Krane. (2017) Uncertainty Quantification in Modeling Metal Alloy Solidification. Journal of Heat Transfer 139:8.
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Ruiyan Chen, Zhaoyan Zhang, Jeff Hawks & Peter Edwards. (2017) Numerical Investigation of Two-Phase Flow of Non-Newtonian Fluid Discharged from a Sauce Dispenser. Journal of Food Process Engineering 40:3, pages e12445.
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Qiang Wang, Guangqiang Li, Yunming Gao, Zhu He & Baokuan Li. (2017) A coupled mathematical model and experimental validation of oxygen transport behavior in the electro-slag refining process. Journal of Applied Electrochemistry 47:4, pages 445-456.
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Qiang Wang, Guangqiang Li, Zhu He & Baokuan Li. (2017) A three-phase comprehensive mathematical model of desulfurization in electroslag remelting process. Applied Thermal Engineering 114, pages 874-886.
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Jia Yu, Zhouhua Jiang, Fubin Liu, Kui Chen, Huabing Li & Xin Geng. (2017) Effects of Metal Droplets on Electromagnetic Field, Fluid Flow and Temperature Field in Electroslag Remelting Process. ISIJ International 57:7, pages 1205-1212.
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Qiang Wang, Zhu He, Guangqiang Li, Baokuan Li, Chengyi Zhu & Pengju Chen. (2017) Numerical investigation of desulfurization behavior in electroslag remelting process. International Journal of Heat and Mass Transfer 104, pages 943-951.
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Qiang Wang, Hui Cai, Liping Pan, Zhu He, Shuang Liu & Baokuan Li. (2016) Numerical Investigation of Influence of Electrode Immersion Depth on Heat Transfer and Fluid Flow in Electroslag Remelting Process. JOM 68:12, pages 3143-3149.
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Pikee Priya, David R. Johnson & Matthew J. M. Krane. (2016) Numerical Study of Microstructural Evolution During Homogenization of Al-Si-Mg-Fe-Mn Alloys. Metallurgical and Materials Transactions A 47:9, pages 4625-4639.
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A. Plotkowski, J. deBarbadillo & Matthew J. M. Krane. (2016) Characterization of structure and thermophysical properties of three ESR slags. IOP Conference Series: Materials Science and Engineering 143, pages 012007.
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Qiang Wang, Zhu He, Guangqiang Li & Baokuan Li. (2016) Numerical investigation on species transport in electroslag remelting dual alloy ingot. Applied Thermal Engineering 103, pages 419-427.
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Yan-Wu Dong, Zhou-Hua Jiang, Jin-Xi Fan, Yu-Long Cao, Dong Hou & Hai-Bo Cao. (2016) Comprehensive Mathematical Model for Simulating Electroslag Remelting. Metallurgical and Materials Transactions B 47:2, pages 1475-1488.
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Huai Wang, Yunbo Zhong, Qiang Li, Yipeng Fang, Weili Ren, Zuosheng Lei & Zhongming Ren. (2016) Visualization Study on the Droplet Evolution Behaviors in Electroslag Remelting Process by Superimposing a Transverse Static Magnetic Field. ISIJ International 56:2, pages 255-263.
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Qiang Wang & Baokuan Li. (2016) Numerical Investigation on the Effect of Slag Thickness on Metal Pool Profile in Electroslag Remelting Process. ISIJ International 56:2, pages 282-287.
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Sailei Zhang, Jeffrey Yanke, David R. Johnson & Matthew J.M. Krane. (2014) Modeling defects in castings using a volume of fluid method. International Journal of Numerical Methods for Heat & Fluid Flow 24:2, pages 468-482.
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