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Materials and Manufacturing Processes Volume 15, 2000 - Issue 4
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Original Articles

Study of Factors Affecting the Surface Quality in Ultra-Precision Diamond Turning

C. F. Cheung Department of Manufacturing Engineering, The Hong Kong Polytechnic University, Hung Horn, Kowloon, Hong Kong
&
W. B. Lee Department of Manufacturing Engineering, The Hong Kong Polytechnic University, Hung Horn, Kowloon, Hong Kong
Pages 481-502 | Published online: 19 Apr 2007

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Ganesan G.Ganesh Malayath & Rakesh G. Mote. (2022) A review of cutting tools for ultra-precision machining. Machining Science and Technology 26:6, pages 923-976.
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Kuldeep A Mahajan, Raju S. Pawade & Vinod Mishra. (2022) Tool vibration effect on surface roughness of polymethylmethacrylate in diamond turning. Materials and Manufacturing Processes 37:3, pages 271-282.
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Bhaskar Goel, Sehijpal Singh & Ramagopal V. Sarepaka. (2015) Optimizing Single Point Diamond Turning for Mono-Crystalline Germanium Using Grey Relational Analysis. Materials and Manufacturing Processes 30:8, pages 1018-1025.
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Vinod Mishra, Neha Khatri, Keshva Nand, Karanvir Singh & RamaGopal V Sarepaka. (2015) Experimental Investigation on Uncontrollable Parameters for Surface Finish during Diamond Turning. Materials and Manufacturing Processes 30:2, pages 232-240.
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Anikate Gupta, SV Ramagopal, Ajay Batish & Anirban Bhattacharya. (2014) Surface Roughness and Profile Error in Precision Diamond Turning of C18000. Materials and Manufacturing Processes 29:5, pages 606-613.
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S.J. Wang, S. To & C.F. Cheung. (2012) Effect of Workpiece Material on Surface Roughness in Ultraprecision Raster Milling. Materials and Manufacturing Processes 27:10, pages 1022-1028.
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A. Jeang, Huan-Chung Li & Yi-Chi Wang. (2010) A computational simulation approach for optimising process parameters in cutting operations. International Journal of Computer Integrated Manufacturing 23:4, pages 325-340.
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Z. W. Zhong, L. P. Khoo & S. T. Han. (2007) Neural-Network Predicting of Surface Finish or Cutting Parameters for Carbide and Diamond Turning Processes. Materials and Manufacturing Processes 23:1, pages 92-97.
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C. F. Cheung, S. To & W. B. Lee. (2002) Anisotropy of surface roughness in diamond turning of brittle single crystals. Materials and Manufacturing Processes 17:2, pages 251-267.
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Articles from other publishers (60)

Yang Cao, Xuesen Zhao, Guo Li, Wenjun Zong & Tao Sun. (2023) Study regarding the influence of process conditions on the surface topography during ultra-precision turning. Journal of Manufacturing Processes 102, pages 23-36.
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Yabo Zhang, Qingshun Bai & Peng Wang. (2023) 3D surface topography analysis and functionality-related performance of the machined surface in slot micro-milling titanium alloy Ti6Al4V. The International Journal of Advanced Manufacturing Technology 127:3-4, pages 1609-1629.
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Junhong Han, Yanbing Chen, Jianpeng Wang, Guoqing Zhang & Haitao Wang. (2022) A review of molecular dynamics simulation in studying surface generation mechanism in ultra-precision cutting. The International Journal of Advanced Manufacturing Technology 122:3-4, pages 1195-1231.
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Anikate Gupta, Abhineet Saini, Neha Khatri & Ashima Juyal. (2022) Review of single-point diamond turning process on IR optical materials. Materials Today: Proceedings 69, pages 435-440.
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Angus Jeang & Chien-Ping Chung. (2021) Parameter values for lot size and quality level via CAE simulation, statistical method, and mathematical programming. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 235:13, pages 2189-2200.
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Kuldeep A. Mahajan & Raju Pawade. (2020) Effect of machining parameters and vibration on polymethylmethacrylate curved surface in single-point diamond turning. Journal of Micromanufacturing 4:1, pages 74-83.
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Vinod Mishra, Rohit Sharma, Kuldeep Mahajan, Jayant Kumar, Neha Khatri, Anikate Gupta, Harry Garg, Vinod Karar, Raju Pawade & RamaGopal V. Sarepaka. (2020) Experimental investigations on ultra-precision machining of polycarbonate and related issues. Journal of Micromanufacturing 4:1, pages 61-73.
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Yuetian Huang, Shijie Li, Jin Zhang, Chen Yang, Yingxiu Kong & Weiguo Liu. (2021) Research on Surface Quality Difference of Microlens Array Fabricated by Fast Tool Servo Cutting. IEEE Photonics Journal 13:2, pages 1-9.
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Yanbing Chen, Jie Xiong & Guoqing Zhang. (2021) Generation mechanism of irregular microstructures on the machined surface in single-point diamond turning. The International Journal of Advanced Manufacturing Technology 113:9-10, pages 2701-2714.
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Shahrokh Hatefi & Khaled Abou-El-Hossein. (2020) Review of hybrid methods and advanced technologies for in-process metrology in ultra-high-precision single-point diamond turning. The International Journal of Advanced Manufacturing Technology 111:1-2, pages 427-447.
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W.S. Yip, S. To & HongTing Zhou. (2020) Social network analysis for optimal machining conditions in ultra-precision manufacturing. Journal of Manufacturing Systems 56, pages 93-103.
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Vinod Mishra, Neeraj Kumar, Rohit Sharma, Harry Garg & Vinod Karara. (2020) Development of Aspheric Lenslet Array by Slow Tool Servo Machining. Materials Today: Proceedings 24, pages 1602-1607.
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Shahrokh Hatefi & Khaled Abou-El-Hossein. (2019) Review of single-point diamond turning process in terms of ultra-precision optical surface roughness. The International Journal of Advanced Manufacturing Technology 106:5-6, pages 2167-2187.
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Ling Yin, Quanxin Liu, Fei Zhang, Zirong Zhou & Saif Ullah. (2019) Study for the Identification of Dominant Frequencies and Sensitive Structure on Machine Tools Using Modal Decoupling and Structural Sensitivity Analysis. Journal of Vibration Engineering & Technologies 7:5, pages 507-517.
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Zejia Zhao, Suet To & Jingwei Wang. (2019) Effects of grains and twins on deformation of commercial pure titanium in ultraprecision diamond turning. Journal of Materials Processing Technology 271, pages 10-22.
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Wang Sujuan, Sun Hao, Ma Haojie, Xin Feng & Yin Ziqiang. (2019) Characterization of the material-induced elastic–plastic deformations in ultra-precision diamond cutting. Journal of the Brazilian Society of Mechanical Sciences and Engineering 41:9.
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Zhang, Guo, Chen, Fu & Zhao. (2019) Simulation and Experimental Study on the Surface Generation Mechanism of Cu Alloys in Ultra-Precision Diamond Turning. Micromachines 10:9, pages 573.
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Hongqi Liu, Hai Lin, Xinyong Mao, Xuchu Jiang, Quanxin Liu & Bin Li. (2018) Surface roughness optimal estimation for disc parts turning using Gaussian-process-based Bayesian combined model. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 233:11, pages 4032-4046.
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Chunlei He & Wenjun Zong. (2019) Influencing Factors and Theoretical Models for the Surface Topography in Diamond Turning Process: A Review. Micromachines 10:5, pages 288.
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Marcel Roeder, Thomas Guenther & André Zimmermann. (2019) Review on Fabrication Technologies for Optical Mold Inserts. Micromachines 10:4, pages 233.
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Wai Sze Yip & Suet To. (2019) Theoretical and Experimental Investigations of Tool Tip Vibration in Single Point Diamond Turning of Titanium Alloys. Micromachines 10:4, pages 231.
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Vinod Mishra, Harry Garg, Vinod Karar & Gufran S. Khan. 2019. Micro and Nano Machining of Engineering Materials. Micro and Nano Machining of Engineering Materials 65 97 .
J.D. Han, L.H. Li & W.B. Lee. (2018) Investigation on the effects of laser heating on surface quality of OFHC copper in diamond cutting process. Precision Engineering 54, pages 294-301.
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Lin Zeqin, Wang Sujuan, Chen Xindu, To Suet, Yin Ziqiang & Liu Junhui. (2018) Modeling and prediction of surface topography with three tool-work vibration components in single-point diamond turning. The International Journal of Advanced Manufacturing Technology 98:5-8, pages 1627-1639.
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Zengwen Dong, Shaojian Zhang, Zhiwen Xiong & Xixin Rao. (2018) A generalized dynamic model for spindle vibration influencing surface topography in different ultra-precision machining processes. The International Journal of Advanced Manufacturing Technology 96:5-8, pages 2471-2478.
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Guojun Dong, Xin Wang & Shengdong Gao. (2018) Molecular dynamics simulation and experiment research of cutting-tool wear mechanism for cutting aluminum alloy. The International Journal of Advanced Manufacturing Technology 96:1-4, pages 1123-1137.
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Vinod Mishra, Rohit Sharma, Neha Khatri, Harry Garg, Vinod karar, Gufran S Khan & Ramagopal V. sarepaka. (2018) Processing of Polycarbonate by Ultra-Precision Machining for Optical Applications. Materials Today: Proceedings 5:11, pages 25130-25138.
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J. D. Han, L. H. Li, C. Y. Chan & W. B. Lee. (2017) Investigation on the formation of surface defects of OFHC copper in diamond micro-grooving process. The International Journal of Advanced Manufacturing Technology 93:9-12, pages 4133-4141.
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SJ Zhang & S To. (2016) Spindle vibration influencing form error in ultra-precision diamond machining. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 231:17, pages 3144-3151.
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Ravindra Nath Yadav. (2017) Development and experimental investigation of duplex turning process. Advances in Manufacturing 5:2, pages 149-157.
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W. Yuan, C. Y. Chan, L. H. Li & W. B. Lee. (2016) Investigation of the surface profile along the cutting trajectory and its correlation with cutting forces in single point diamond turning. The International Journal of Advanced Manufacturing Technology 89:5-8, pages 1327-1338.
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S.A. Ahmed, J.H. Ko & S.H. Yeo. (2017) Fabrication of 3D submicron to micro textured surfaces using backside patterned texturing (BPT). Precision Engineering 47, pages 397-405.
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Xinyong Mao, Quanxin Liu, Bin Li, Hongqi Liu, Ling Yin & Jiangbo Li. (2016) Investigation on the dynamic behavior of machine tool with respect to different worktable feed rates. Investigation on the dynamic behavior of machine tool with respect to different worktable feed rates.
Wanqun Chen, Lihua Lu, Kai Yang, Hao Su & Guoda Chen. (2015) An experimental and theoretical investigation into multimode machine tool vibration with surface generation in flycutting. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 230:2, pages 381-386.
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Quanli Zhang, Suet To, Qingliang Zhao & Bing Guo. (2016) Surface damage mechanism of WC/Co and RB-SiC/Si composites under high spindle speed grinding (HSSG). Materials & Design 92, pages 378-386.
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M. Tauhiduzzaman, A. Yip & S.C. Veldhuis. (2015) Form error in diamond turning. Precision Engineering 42, pages 22-36.
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Chih-Yu Huang & Rongguang Liang. (2015) Modeling of surface topography in single-point diamond turning machine. Applied Optics 54:23, pages 6979.
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Syed Adnan Ahmed, Jeong Hoon Ko, Sathyan Subbiah & Swee Hock Yeo. (2015) Microtexture Generation Using Controlled Chatter Machining in Ultraprecision Diamond Turning. Journal of Micro and Nano-Manufacturing 3:2.
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S.J. Zhang, S. To, S.J. Wang & Z.W. Zhu. (2015) A review of surface roughness generation in ultra-precision machining. International Journal of Machine Tools and Manufacture 91, pages 76-95.
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S.J. Zhang, S. To, G.Q. Zhang & Z.W. Zhu. (2015) A review of machine-tool vibration and its influence upon surface generation in ultra-precision machining. International Journal of Machine Tools and Manufacture 91, pages 34-42.
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C.H. Mak, C.F. Cheung, M.J. Ren, L.B. Kong & S. To. (2014) A Study of Cutting Strategy in Single-Point Diamond Turning of Micro V-Groove Patterns on Precision Roller Drums. Key Engineering Materials 625, pages 742-747.
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S. J. Zhang, S. To, C. F. Cheung & Y. H. Zhu. (2012) Micro-structural changes of Zn–Al alloy influencing micro-topographical surface in micro-cutting. The International Journal of Advanced Manufacturing Technology 72:1-4, pages 9-15.
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Rongbin W. B. Lee, Hao Wang, Suet To, Chi Fai Cheung & Chang Yuen Chan. (2014) Mesoplasticity approach to studies of the cutting mechanism in ultra-precision machining. Chinese Journal of Mechanical Engineering 27:2, pages 219-228.
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S.J. Zhang & S. To. (2013) A theoretical and experimental investigation into multimode tool vibration with surface generation in ultra-precision diamond turning. International Journal of Machine Tools and Manufacture 72, pages 32-36.
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S. J. Wang, S. To & C. F. Cheung. (2013) An investigation into material-induced surface roughness in ultra-precision milling. The International Journal of Advanced Manufacturing Technology 68:1-4, pages 607-616.
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S.J. Zhang, S. To, C.F. Cheung & H.T. Wang. (2012) Dynamic characteristics of an aerostatic bearing spindle and its influence on surface topography in ultra-precision diamond turning. International Journal of Machine Tools and Manufacture 62, pages 1-12.
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Angus Jeang. (2011) Robust cutting parameters optimization for production time via computer experiment. Applied Mathematical Modelling 35:3, pages 1354-1362.
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P.A. Meyer, S.C. Veldhuis & M.A. Elbestawi. (2009) Predicting the effect of vibration on ultraprecision machining surface finish as described by surface finish lobes. International Journal of Machine Tools and Manufacture 49:15, pages 1165-1174.
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L.B. Kong, C.F. Cheung, S. To & W.B. Lee. (2009) An investigation into surface generation in ultra-precision raster milling. Journal of Materials Processing Technology 209:8, pages 4178-4185.
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W.B. Lee, C.F. Cheung & S. To. 2009. Machining Dynamics. Machining Dynamics 263 282 .
Ming Chu Kong, Wing Bun Lee, Chi Fai Cheung & Suet To. (2007) An Experimental Study of the Formation of Tool Marks Made by Facet Diamond Cutting Tools in Single-Point Diamond Turning. Key Engineering Materials 364-366, pages 544-549.
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Chi Fai Cheung, Wing Bun Lee, Suet To & Ling Bao Kong. (2007) Research of Surface Generation Mechanisms in Single-Point Diamond Turning. Key Engineering Materials 364-366, pages 1296-1301.
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W B Lee, C F Cheung, J G Li, S To, J J Du & Z Q Yin. (2007) Development of a virtual machining and inspection system for ultra-precision diamond turning. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 221:7, pages 1153-1174.
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M.C. Kong, W.B. Lee, C.F. Cheung & S. To. (2006) A study of materials swelling and recovery in single-point diamond turning of ductile materials. Journal of Materials Processing Technology 180:1-3, pages 210-215.
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Shibendu Shekhar Roy. (2006) Design of genetic-fuzzy expert system for predicting surface finish in ultra-precision diamond turning of metal matrix composite. Journal of Materials Processing Technology 173:3, pages 337-344.
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Z.W. Zhong, L.P. Khoo & S.T. Han. (2005) Prediction of surface roughness of turned surfaces using neural networks. The International Journal of Advanced Manufacturing Technology 28:7-8, pages 688-693.
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J. Grum & M. Kisin. (2003) Influence of microstructure on surface integrity in turning—part II: the influence of a microstructure of the workpiece material on cutting forces. International Journal of Machine Tools and Manufacture 43:15, pages 1545-1551.
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C.F Cheung. (2003) Influence of cutting friction on anisotropy of surface properties in ultra-precision machining of brittle single crystals. Scripta Materialia 48:8, pages 1213-1218.
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K.C Chan, C.F Cheung, M.V Ramesh, W.B Lee & S To. (2001) A theoretical and experimental investigation of surface generation in diamond turning of an Al6061/SiCp metal matrix composite. International Journal of Mechanical Sciences 43:9, pages 2047-2068.
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W.B. Lee & C.F. Cheung. (2001) A dynamic surface topography model for the prediction of nano-surface generation in ultra-precision machining. International Journal of Mechanical Sciences 43:4, pages 961-991.
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