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Original Articles

Heated Friction Stir Welding: An Experimental and Theoretical Investigation into How Preheating Influences Process Forces

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Pages 1283-1291 | Received 30 Sep 2009, Accepted 20 May 2010, Published online: 17 Dec 2010

Keep up to date with the latest research on this topic with citation updates for this article.

Read on this site (12)

Pradyumn Kumar Arya, Neelesh Kumar Jain, Jayaprakash Murugesan & Vinay Kumar Patel. (2022) Developments in friction stir welding of aluminium to magnesium alloy. Journal of Adhesion Science and Technology 36:13, pages 1365-1402.
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Md Parwez Alam & Amar Nath Sinha. (2022) Effect of heat assisting backing plate in friction stir welding of high strength Al-Li alloy. Energy Sources, Part A: Recovery, Utilization, and Environmental Effects 44:2, pages 2851-2862.
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Bilal Ahmad, Alexander Galloway & Athanasios Toumpis. (2019) Numerical optimisation of laser assisted friction stir welding of structural steel. Science and Technology of Welding and Joining 24:6, pages 548-558.
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N. Bhardwaj, R. Ganesh Narayanan, U.S. Dixit & M.S.J. Hashmi. (2019) Recent developments in friction stir welding and resulting industrial practices. Advances in Materials and Processing Technologies 5:3, pages 461-496.
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G. K. Padhy, C. S. Wu & S. Gao. (2015) Auxiliary energy assisted friction stir welding – status review. Science and Technology of Welding and Joining 20:8, pages 631-649.
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L.H. Shah & M. Ishak. (2014) Review of Research Progress on Aluminum–Steel Dissimilar Welding. Materials and Manufacturing Processes 29:8, pages 928-933.
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A. Mirjalili, S. Serajzadeh, H. Jamshidi Aval & A.H. Kokabi. (2013) Modeling and Experimental Study on Friction Stir Welding of Artificially Aged AA2017 Plates. Materials and Manufacturing Processes 28:6, pages 683-688.
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M. Selvaraj, Vela Murali & S.R. Koteswara Rao. (2013) Mechanism of Weld Formation during Friction Stir Welding of Aluminum Alloy. Materials and Manufacturing Processes 28:5, pages 595-600.
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C C Chang. (2013) Microstructure in hot cracking mechanism of welded aluminium alloys. Materials Science and Technology 29:4, pages 504-510.
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L. Venugopal, M.J. Davidson & N. Selvaraj. (2013) Effect of Elevated Temperatures on the Formability of AA2014 Thin-Walled Tube Ends. Materials and Manufacturing Processes 28:3, pages 319-323.
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A. Kumar & L. Suvarna Raju. (2012) Influence of Tool Pin Profiles on Friction Stir Welding of Copper. Materials and Manufacturing Processes 27:12, pages 1414-1418.
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Chase Cox, David Lammlein, Alvin Strauss & George Cook. (2010) Modeling the Control of an Elevated Tool Temperature and the Affects on Axial Force During Friction Stir Welding. Materials and Manufacturing Processes 25:11, pages 1278-1282.
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Articles from other publishers (41)

Hanuma TarakaPankaj PardeepBiswas PankajDeepati Anilkumar, Benjeer Indira & Kumar Aadarsh. (2023) Friction Stir Welding Tool Life Assessment Through Fatigue Analysis. Strojnícky časopis - Journal of Mechanical Engineering 73:2, pages 163-180.
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Connor Strawn & Alvin M. Strauss. (2023) Investigation of friction stir welding for lunar applications. Acta Astronautica 210, pages 364-371.
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Gaurang R. Joshi, Vishvesh J. Badheka, Raghavendra S. Darji, Ankit D. Oza, Vivek J. Pathak, Dumitru Doru Burduhos-Nergis, Diana Petronela Burduhos-Nergis, Gautam Narwade & Gopinath Thirunavukarasu. (2022) The Joining of Copper to Stainless Steel by Solid-State Welding Processes: A Review. Materials 15:20, pages 7234.
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Ranamay Saha & Pankaj Biswas. (2022) Thermomechanical analysis of induction assisted friction stir welding of Inconel 718 alloy: A finite element approach. International Journal of Pressure Vessels and Piping 199, pages 104731.
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Abhishek Kumar, Pardeep Pankaj, Pankaj Biswas & A. G. Rao. (2022) Finite Element Analysis and Experimental Investigation on Effect of Process Parameters in Plasma-Assisted Friction Stir Welding of Low Carbon Steel. Transactions of the Indian Institute of Metals 75:10, pages 2559-2579.
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Sanjay Raj & Pankaj Biswas. (2022) High-Frequency Induction-Assisted Hybrid Friction Stir Welding of Inconel 718 Plates. Journal of Manufacturing Science and Engineering 144:4.
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David M.B. Dombroski, Anqi Wang, John Z. Wen & Marco Alfano. (2022) Joining and welding with a nanothermite and exothermic bonding using reactive multi-nanolayers – A review. Journal of Manufacturing Processes 75, pages 280-300.
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Ranamay Saha & Pankaj Biswas. (2022) Current status and development of external energy-assisted friction stir welding processes: a review. Welding in the World 66:3, pages 577-609.
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L. L. Zhukov, T. A. Kalashnikova, A. V. Chumaevskii, E. A. Kolubaev, V. E. Rubtsov, V. A. Bataev, A. G. Tyurin, A. I. Smirnov, V. A. Bakshaev & I. N. Ivashkin. Structure differences in the planar sections of a 35 mm thick aluminum-magnesium alloy AA5056 FSW-joint. Structure differences in the planar sections of a 35 mm thick aluminum-magnesium alloy AA5056 FSW-joint.
Pradyumn Kumar Arya, Dan Sathiaraj, Neelesh Kumar Jain, Murugesan Jayaprakash & Kuldeep K. Saxena. (2022) Microstructure, mechanical and corrosion behaviour of friction stir welding of AA6061 Al alloy and AZ31B Mg alloy. Metallurgical Research & Technology 119:4, pages 413.
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Mohamed A. E. Omer, Maher Rashad, Ammar H. Elsheikh & Ezzat A. Showaib. (2021) A review on friction stir welding of thermoplastic materials: recent advances and progress. Welding in the World 66:1, pages 1-25.
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Nurul Muhayat, Mulyadi Sinung Harjono, Yohanes Pringeten Dilianto Sembiring Depari, Aditya Rio Prabowo, Triyono Triyono, Ericha Dwi Wahyu Syah Putri & Tuswan Tuswan. (2021) Friction Stir Welded AA5052-H32 under Dissimilar Pin Profile and Preheat Temperature: Microstructural Observations and Mechanical Properties. Metals 12:1, pages 4.
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Avinish Tiwari, Pardeep Pankaj, Saurav Suman, Piyush Singh, Pankaj Biswas, Sukhomay Pal & A. Gourav Rao. (2021) Effect of plasma preheating on weld quality and tool life during friction stir welding of DH36 steel. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 235:9, pages 1458-1472.
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Madhav Raturi & Anirban Bhattacharya. (2021) Mechanical strength and corrosion behavior of dissimilar friction stir welded AA7075-AA2014 joints. Materials Chemistry and Physics 262, pages 124338.
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Sachinkumar, S. Narendranath & D. Chakradhar. (2020) Characterization and Evaluation of Joint Properties of FSWed AA6061/SiC/FA Hybrid AMCs Using Different Tool Pin Profiles. Transactions of the Indian Institute of Metals 73:9, pages 2269-2279.
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L. Suvarna RAJU & Borigorla VENU. (2020) Meta-heuristic optimization of copper friction stir weldments. INCAS BULLETIN 12:2, pages 163-171.
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Rahul Nadda, Meghavari Babal, Nikhil Jalan & Chandrakant Kumar Nirala. (2020) Microfriction stir welding of AA 6061-T6 thin sheets using in-house developed fixture. Journal of Micromanufacturing 3:1, pages 5-12.
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Ashu Garg & Anirban Bhattacharya. (2020) Friction stir spot welding of AA6061-T6 and Cu with preheating: Strength and failure behavior at different test temperatures. The International Journal of Advanced Manufacturing Technology 108:5-6, pages 1613-1629.
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Swarup Bag & Esther T. Akinlabi. 2020. Encyclopedia of Renewable and Sustainable Materials. Encyclopedia of Renewable and Sustainable Materials 225 236 .
Ashu Garg, Madhav Raturi & Anirban Bhattacharya. (2019) Influence of additional heating in friction stir welding of dissimilar aluminum alloys with different tool pin profiles. The International Journal of Advanced Manufacturing Technology 105:1-4, pages 155-175.
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Ashu GARG, Madhav RATURI & Anirban BHATTACHARYA. (2019) Metallurgical behavior and variation of vibro-acoustic signal during preheating assisted friction stir welding between AA6061-T6 and AA7075-T651 alloys. Transactions of Nonferrous Metals Society of China 29:8, pages 1610-1620.
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S Verma, JP Misra & M Gupta. (2019) Effect of preheating and water-cooling on the wear properties of FS welded AA6082 joint. Journal of Physics: Conference Series 1240:1, pages 012116.
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Shubham Verma, Meenu Gupta & Joy Prakash Misra. (2019) Effect of Preheating and Water Cooling on the Performance of Friction-Stir-Welded Aviation-Grade Aluminum Alloy Joints. Journal of Materials Engineering and Performance 28:7, pages 4209-4220.
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Madhav Raturi, Ashu Garg & Anirban Bhattacharya. (2019) Joint strength and failure studies of dissimilar AA6061-AA7075 friction stir welds: Effects of tool pin, process parameters and preheating. Engineering Failure Analysis 96, pages 570-588.
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Xueqi Lv, ChuanSong Wu, Chunliang Yang & G.K. Padhy. (2018) Weld microstructure and mechanical properties in ultrasonic enhanced friction stir welding of Al alloy to Mg alloy. Journal of Materials Processing Technology 254, pages 145-157.
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Arvind K Agrawal, R Ganesh Narayanan & Satish V Kailas. (2017) End forming behaviour of friction stir processed Al 6063-T6 tubes at different tool rotational speeds. The Journal of Strain Analysis for Engineering Design 52:7, pages 434-449.
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William R. Longhurst, Chase D. Cox, Brian T. Gibson, George E. Cook, Alvin M. Strauss, Isaac C. Wilbur & Brandon E. Osborne. (2016) Development of friction stir welding technologies for in-space manufacturing. The International Journal of Advanced Manufacturing Technology 90:1-4, pages 81-91.
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Maxwell Wiechec, Brad Baker, Terry McNelley, Manyalibo Matthews, Alexander Rubenchik, Mark Rotter, Ray Beach & Sheldon Wu. (2017) Analysis of High-Power Diode Laser Heating Effects on HY-80 Steel for Laser Assisted Friction Stir Welding Applications. World Journal of Engineering and Technology 05:01, pages 97-112.
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Murshid Imam, Yufeng Sun, Hidetoshi Fujii, Yasuhiro Aoki, Ninshu MA, Seiichiro Tsutsumi & Hidekazu Murakawa. 2017. Friction Stir Welding and Processing IX. Friction Stir Welding and Processing IX 119 124 .
Ashish BIST, J.S. SAINI & Bikramjit SHARMA. (2016) A review of tool wear prediction during friction stir welding of aluminium matrix composite. Transactions of Nonferrous Metals Society of China 26:8, pages 2003-2018.
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Sadiq Aziz Hussein, Abd Salam Md Tahir & R. Izamshah. (2015) Generated forces and heat during the critical stages of friction stir welding and processing. Journal of Mechanical Science and Technology 29:10, pages 4319-4328.
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Piyush Upadhyay & Anthony P. Reynolds. (2015) Thermal Management in Friction-Stir Welding of Precipitation-Hardened Aluminum Alloys. JOM 67:5, pages 1022-1031.
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Xianjun Pei & Pingsha Dong. (2015) Modeling of banded structure in friction stir weld in strain rate–hardening materials of Zener–Hollomon type. The Journal of Strain Analysis for Engineering Design 50:3, pages 175-189.
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B. Baker, T. McNelley, M. Matthews, M. Rotter, A. Rubenchik & S. Wu. 2015. Friction Stir Welding and Processing VIII. Friction Stir Welding and Processing VIII 21 36 .
Deepak Kumar Yaduwanshi, Swarup Bag & Sukhomay Pal. 2015. Advances in Material Forming and Joining. Advances in Material Forming and Joining 323 349 .
B. Baker, T. McNelley, M. Matthews, M. Rotter, A. Rubenchik & S. Wu. 2016. Friction Stir Welding and Processing VIII. Friction Stir Welding and Processing VIII 21 36 .
D. K. Yaduwanshi, S. Bag & S. Pal. (2014) Effect of Preheating in Hybrid Friction Stir Welding of Aluminum Alloy. Journal of Materials Engineering and Performance 23:10, pages 3794-3803.
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Ana I. Álvarez, Miguel García, Gloria Pena, Jose Sotelo & David Verdera. (2014) Evaluation of an induction-assisted friction stir welding technique for super duplex stainless steels. Surface and Interface Analysis 46:10-11, pages 892-896.
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B.T. Gibson, D.H. Lammlein, T.J. Prater, W.R. Longhurst, C.D. Cox, M.C. Ballun, K.J. Dharmaraj, G.E. Cook & A.M. Strauss. (2014) Friction stir welding: Process, automation, and control. Journal of Manufacturing Processes 16:1, pages 56-73.
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M. Selvaraj, Vela Murali & S.R. Koteswara Rao. (2013) Thermal model for friction stir welding of mild steel. Multidiscipline Modeling in Materials and Structures 9:1, pages 49-61.
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S. Mandal, J. Rice, G. Hou, K. M. Williamson & A. A. Elmustafa. (2012) Modeling and Simulation of a Donor Material Concept to Reduce Tool Wear in Friction Stir Welding of High-Strength Materials. Journal of Materials Engineering and Performance 22:6, pages 1558-1564.
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