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Materials and Manufacturing Processes Volume 27, 2012 - Issue 7
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Original Articles

Mold Design Optimization for Sand Casting of Complex Geometries Using Advance Simulation Tools

Hassan Iqbal Department of Mechanical Engineering, King Fahd University of Petroleum and Minerals, Dhahran, Saudi ArabiaCorrespondence[email protected]
,
Anwar K. Sheikh Department of Mechanical Engineering, King Fahd University of Petroleum and Minerals, Dhahran, Saudi Arabia
,
AbdulHadi Al-Yousef Department of Mechanical Engineering, King Fahd University of Petroleum and Minerals, Dhahran, Saudi Arabia
&
M. Younas Department of Mechanical Engineering, King Fahd University of Petroleum and Minerals, Dhahran, Saudi Arabia
Pages 775-785 | Received 13 Nov 2011, Accepted 15 Nov 2011, Published online: 24 May 2012

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Guoli Song, Xueshan Du, Ming Zhang, Yufu Sun & Nan Cheng. (2020) Parametric optimization of modifiers for ester-hardened sodium silicate bonded sand. Materials and Manufacturing Processes 35:5, pages 531-536.
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Anwar K. Sheikh, Muhammad A. A. Khan, Hassan Iqbal & Bilal S. Al-Shaer. (2018) Casting of adjuster bracket—process optimization and validation. Materials and Manufacturing Processes 33:16, pages 1845-1850.
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Fuchu Liu, Zitian Fan, Xinwang Liu, Ying Huang & Peng Jiang. (2016) Effect of Surface Coating Strengthening on Humidity Resistance of Sodium Silicate Bonded Sand Cured by Microwave Heating. Materials and Manufacturing Processes 31:12, pages 1639-1642.
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Fuchu Liu, Zitian Fan, Xinwang Liu, Huafang Wang & Jiaqing He. (2014) Research on Humidity Resistance of Sodium Silicate Sand Hardened by Twice Microwave Heating Process. Materials and Manufacturing Processes 29:2, pages 184-187.
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D. Juárez, R. Balart, T. Boronat, M.J. Reig & S. Ferrándiz. (2013) Validation of the Use of SEBS Blends as a Substitute for Liquid Silicone Rubber in Injection Processes. Materials and Manufacturing Processes 28:11, pages 1215-1221.
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Huan Yang, Minghui Fang, Yihang Chang, Ruiliang Liu, Zhao Fang & Junchang Yang. (2023) New solidification simulation reveals the secret of the hidden metal cores in ancient Chinese bronzes. Heritage Science 11:1.
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Rashid Ali, Muhammad Zafar, Tareq Manzoor, Woo Young Kim, Muhammad Usman Rashid, Syed Zameer Abbas, Behzad Ahmed Zai & Muddassir Ali. (2022) Elimination of solidification shrinkage defects in the casting of aluminum alloy. Journal of Mechanical Science and Technology 36:5, pages 2345-2353.
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Mark Jolly & Laurens Katgerman. (2022) Modelling of defects in aluminium cast products. Progress in Materials Science 123, pages 100824.
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Mohd Moiz Khan, S.M. Mahajani, G.N. Jadhav, Rohit Vishwakarma & Vithoba Malgaonkar. (2021) Determination of recycle potential in waste green foundry sand through spatiotemporal analysis of sand mold. Cleaner Engineering and Technology 5, pages 100329.
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Anwar K. Sheikh, Muhammad A. A. Khan, Zuhair M. Gasem & Hassan Iqbal. (2021) Enhancing teaching and research skills in metal casting through a virtual casting lab. Engineering Reports 3:7.
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Muhammad Huzaifa Raza, Ahmad Wasim, Muhammad Sajid & Salman Hussain. (2021) Investigating the effects of gating design on mechanical properties of aluminum alloy in sand casting process. Journal of King Saud University - Engineering Sciences 33:3, pages 201-212.
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I. Rajkumar, N. Rajini, A. Alavudeen, T. Ram Prabhu, S.O. Ismail, Faruq Mohammad & Hamad A. Al-Lohedan. (2021) Experimental and simulation analysis on multi-gate variants in sand casting process. Journal of Manufacturing Processes 62, pages 119-131.
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Michail Papanikolaou & Prateek Saxena. 2021. Sustainable Manufacturing. Sustainable Manufacturing 165 198 .
Faisal Hafeez, Salman Hussain, Wasim Ahmad & Mirza Jahanzaib. (2020) OPTIMISATION OF SAND CASTING PROCESS FOR IMPELLER USING TAGUCHI METHODOLOGY. NED University Journal of Research XVII:2, pages 23-33.
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R.P. Barot & V.S. Ayar. (2020) Casting simulation and defect identification of geometry varied plates with experimental validation. Materials Today: Proceedings 26, pages 2754-2762.
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Ganesh P. Borikar & Sandip T. Chavan. (2020) Optimization of Casting Yield in Multi-cavity Sand Moulds of Al-alloy Components. Materials Today: Proceedings 28, pages 819-824.
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Santosh Reddy Sama, Tony Badamo & Guha Manogharan. (2019) Case Studies on Integrating 3D Sand-Printing Technology into the Production Portfolio of a Sand-Casting Foundry. International Journal of Metalcasting 14:1, pages 12-24.
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Divya Zindani, Saikat Ranjan Maity & Sumit Bhowmik. 2020. Soft Computing: Theories and Applications. Soft Computing: Theories and Applications 291 299 .
Santosh Reddy Sama, Tony Badamo, Paul Lynch & Guha Manogharan. (2019) Novel sprue designs in metal casting via 3D sand-printing. Additive Manufacturing 25, pages 563-578.
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Santosh Reddy Sama, Jiayi Wang & Guha Manogharan. (2018) Non-conventional mold design for metal casting using 3D sand-printing. Journal of Manufacturing Processes 34, pages 765-775.
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George-Christopher Vosniakos, Stefanos Michael & Anastasia Vasileiou. (2017) Digital Manufacturing Process Chain for One-Off Replacement Parts: A Precision Casting Case Study. Journal of Manufacturing and Materials Processing 1:2, pages 17.
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Xin-Yi Zhao, Zhi-Liang Ning, Fu-Yang Cao, Shan-Guang Liu, Yong-Jiang Huang, Jing-Shun Liu & Jian-Fei Sun. (2017) Effect of Double Oxide Film Defects on Mechanical Properties of As-Cast C95800 Alloy. Acta Metallurgica Sinica (English Letters) 30:6, pages 541-549.
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Sachin L. Nimbulkar & Rajendra S. Dalu. (2016) Design optimization of gating and feeding system through simulation technique for sand casting of wear plate. Perspectives in Science 8, pages 39-42.
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Donghong Wang, Bo He, Shumei Liu, Changhui Liu & Li Fei. (2015) Dimensional shrinkage prediction based on displacement field in investment casting. The International Journal of Advanced Manufacturing Technology 85:1-4, pages 201-208.
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C.M. Choudhari, B.E. Narkhede & S.K. Mahajan. (2014) Casting Design and Simulation of Cover Plate Using AutoCAST-X Software for Defect Minimization with Experimental Validation. Procedia Materials Science 6, pages 786-797.
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Vasudev D. Shinde, Durgesh Joshi, B. Ravi & K. Narasimhan. (2012) Optimization of Mold Yield in MultiCavity Sand Castings. Journal of Materials Engineering and Performance 22:6, pages 1574-1581.
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Talha Rehman, Ali Hussain Kazim, Jawad Sarwar, Aqsa Shabbir, Muhammad Salman Abbasi, Ali Turab Jafry & Farrukhr Arsalan Siddiqui. (2022) Numerical Analysis for Elimination of Thermal Induced Defects and Optimization of Casting Process. SSRN Electronic Journal.
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