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WELDING ARTICLES

Experimental Investigation of Material Flow and Welding Defects in Friction Stir Welding of Aluminum to Brass

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Pages 1402-1408 | Received 05 Sep 2011, Accepted 13 Nov 2011, Published online: 26 Nov 2012

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Simeon A. Babalola, Samik Dutta, Himadri Roy & Naresh C. Murmu. (2023) Deciphering the interdependent impact of process parameters in friction stir welding - Part I: an overview of the challenges and way forward. Materials and Manufacturing Processes 38:11, pages 1339-1360.
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A.H. Ghavimi, M.R. Aboutalebi & S.H. Seyedein. (2020) Exit-hole repairing in friction stir welding of AA5456 pipe using consumable pin. Materials and Manufacturing Processes 35:11, pages 1240-1250.
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Kishan Fuse & Vishvesh Badheka. (2019) Bobbin tool friction stir welding: a review. Science and Technology of Welding and Joining 24:4, pages 277-304.
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Nidhi Sharma, Arshad Noor Siddiquee, Zahid A. Khan & Mohsin T. Mohammed. (2018) Material stirring during FSW of Al–Cu: Effect of pin profile. Materials and Manufacturing Processes 33:7, pages 786-794.
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D. K. Yaduwanshi, S. Bag & S. Pal. (2018) On the effect of tool offset in hybrid-FSW of copper-aluminium alloy. Materials and Manufacturing Processes 33:3, pages 277-287.
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Kush P. Mehta & Vishvesh J. Badheka. (2016) A Review on Dissimilar Friction Stir Welding of Copper to Aluminum: Process, Properties, and Variants. Materials and Manufacturing Processes 31:3, pages 233-254.
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Yang Li, Shengsun Hu, Junqi Shen & Bao Hu. (2014) Dissimilar Welding of H62 Brass-316L Stainless Steel Using Continuous-Wave Nd:YAG Laser. Materials and Manufacturing Processes 29:8, pages 916-921.
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Articles from other publishers (39)

Bo Ma, Xiangdong Gao, Yijie Huang, Perry P. Gao & Yanxi Zhang. (2023) A review of laser welding for aluminium and copper dissimilar metals. Optics & Laser Technology 167, pages 109721.
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A. Saravana Sundar, Adepu Kumar & Krishna Kishore Mugada. (2023) Explication of Microstructural Evolution and Mode of Recrystallization in Dissimilar Al6061–Ti6Al4V Friction Stir Welds. Transactions of the Indian Institute of Metals 76:8, pages 2085-2090.
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Nabeel Ali, Nadeem Fayaz Lone, Touseef Khan, Ahmad Majid Qazi, Ashim Kumar Mukhopadhyay & Arshad Noor Siddiquee. (2023) A Comparative Study of Effect of Tool-Offset Position on Defect Dynamics and Formation of Intermetallic Compounds in Friction Stir Welding of Al-Ti Dissimilar Joints. Journal of Materials Engineering and Performance.
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Amit Rana, Sandeep Deshwal, Rajesh Rajesh & Naveen Hooda. (2023) Hybrid heuristic methods exercising to optimize the friction stir welding process parameters for improving the prepared butt joints mechanical properties. World Journal of Engineering.
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Rituraj Bhattacharjee, Susmita Datta, Ahmed Hammad & Pankaj Biswas. (2023) Prediction of various defects and material flow behavior during dissimilar FSW of DH36 shipbuilding steel and marine grade AA5083 using FE-based CEL approach. Modelling and Simulation in Materials Science and Engineering 31:3, pages 035004.
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S. K. Nirgude & S. D. Kalpande. (2023) Parametric optimization of friction stir welding of AA 6101 T-64 and pure Cu using response surface methodology. International Journal on Interactive Design and Manufacturing (IJIDeM).
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PJ Lokesh Kumar, P Sevvel, TG Loganathan & D Prakash. (2023) Investigation on the distribution and role of intermetallic aggregates in influencing the mechanical strength of the friction stir welded AZ91C Mg – AA6061 Al alloy joints. Materials Research Express 10:2, pages 026516.
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Surendra Kumar Lader, Mayuri Baruah & Raj Ballav. (2023) Significance of underwater friction stir welding on the weld integrity of thin sheets of aluminum (AA1050-O) and brass (CuZn34) joints. Materials Science and Engineering: A 865, pages 144627.
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Radmir Rzaev, Marat Sundetov, Alfiya Valisheva, Igor Derzhavin & Denis Merkulov. (2023) Distribution of the temperature in friction stir welding of aluminum and copper alloys. E3S Web of Conferences 458, pages 02005.
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Surendra Kumar Lader, Mayuri Baruah & Raj Ballav. (2023) Improvement in the weldability and mechanical properties of CuZn40 and AA1100-O dissimilar joints by underwater friction stir welding. Journal of Manufacturing Processes 85, pages 1154-1172.
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Saravana Sundar A, Adepu Kumar & Krishna Kishore Mugada. (2022) Investigation of material flow, microstructure evolution, and texture development in dissimilar friction stir welding of Al6061 to Ti6Al4V. Materials Today Communications 33, pages 104424.
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Amit Kumar Kundu, Manoj Kumar Gupta, Nitesh Singh Rajput & Rajesh Rathore. (2022) Adhesive assisted TiB2 coating effects on friction stir welded joints. Scientific Reports 12:1.
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Sachindra Shankar, Kush P. Mehta, Somnath Chattopadhyaya & Pedro Vilaça. (2022) Dissimilar friction stir welding of Al to non-Al metallic materials: An overview. Materials Chemistry and Physics 288, pages 126371.
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Mohammed Asmael, Tauqir Nasir, Qasim Zeeshan, Babak Safaei, Omer Kalaf, Amir Motallebzadeh & Ghulam Hussain. (2022) Prediction of properties of friction stir spot welded joints of AA7075-T651/Ti-6Al-4V alloy using machine learning algorithms. Archives of Civil and Mechanical Engineering 22:2.
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Ashish Sharma, Zahid A. Khan & Arshad Noor Siddiquee. (2022) Review of various methods of keyhole removal in friction stir welding sheets and pipes. Materials Today: Proceedings 62, pages 404-409.
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Yanni Wei, Hui Li, Peng Xiao & Juntao Zou. (2020) Microstructure and Conductivity of the Al-Cu Joint Processed by Friction Stir Welding. Advances in Materials Science and Engineering 2020, pages 1-10.
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N Kumar & A Bhattacharya. (2020) Dissimilar friction stir welding between AA2024-T3 and copper with threaded tool pin. IOP Conference Series: Materials Science and Engineering 872:1, pages 012065.
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Nitin Panaskar & Ravi Prakash Terkar. (2020) Optimization of friction stir welding process parameters for AA6063-ETP copper using central composite design. World Journal of Engineering 17:4, pages 491-507.
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Virendra Pratap Singh, Surendra Kumar Patel, Alok Ranjan & Basil Kuriachen. (2020) Recent research progress in solid state friction-stir welding of aluminium–magnesium alloys: a critical review. Journal of Materials Research and Technology 9:3, pages 6217-6256.
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Ashu Garg, Madhav Raturi & Anirban Bhattacharya. (2020) Strength, failure and microstructure development for friction stir welded AA6061-T6 joints with different tool pin profiles. CIRP Journal of Manufacturing Science and Technology 29, pages 99-114.
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Y N Wei, H Li, F Sun, X Peng & J T Zou. (2020) The Investigation of Parameters on the Microstructure of Friction Stir Welded 1060Al/Cu Butt Joint with 10mm Thickness. IOP Conference Series: Materials Science and Engineering 816:1, pages 012017.
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Jeong-Won Choi, Huihong Liu, Kohsaku Ushioda & Hidetoshi Fujii. (2019) Dissimilar friction stir welding of immiscible titanium and magnesium. Materialia 7, pages 100389.
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A. Esmaeili, C. Sbarufatti & A. M. S. Hamouda. (2019) Characteristics of Intermetallic Compounds in Dissimilar Friction Stir Welding: A Review. Metallography, Microstructure, and Analysis 8:4, pages 445-461.
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Raheem K. Al-Sabur & Ahmad K. Jassim. (2018) Friction Stir Spot Welding Applied to Weld Dissimilar Metals of AA1100 Al-alloy and C11000 Copper. IOP Conference Series: Materials Science and Engineering 455, pages 012087.
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Jeong-Won Choi, Huihong Liu & Hidetoshi Fujii. (2018) Dissimilar friction stir welding of pure Ti and pure Al. Materials Science and Engineering: A 730, pages 168-176.
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Majid Elyasi & Hamed Aghajani Derazkola. (2018) Experimental and thermomechanical study on FSW of PMMA polymer T-joint. The International Journal of Advanced Manufacturing Technology 97:1-4, pages 1445-1456.
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Noor Zaman Khan, Mohammed Ubaid, Arshad Noor Siddiquee, Zahid A Khan, Abdulrahman Al-Ahmari, Xizhang Chen & Mustufa Haider Abidi. (2018) Microstructural features of friction stir welded dissimilar Aluminium alloys AA2219-AA7475. Materials Research Express 5:5, pages 056531.
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Nidhi SHARMA, Zahid A. KHAN & Arshad Noor SIDDIQUEE. (2017) Friction stir welding of aluminum to copper—An overview. Transactions of Nonferrous Metals Society of China 27:10, pages 2113-2136.
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Eun-Yeong Ahn, Hrishikesh Das, Sung-Tae Hong, Kyung-Sik Han, Michael Miles, Kwang-Jin Lee, Ju-Won Park & Heung Nam Han. (2017) Process responses and resultant joint properties of friction stir welding of dissimilar 5083 and 6061aluminum alloys. Journal of Mechanical Science and Technology 31:8, pages 3955-3960.
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Mehdi Saeidi, Reza Abdi Behnagh, Babak Manafi, Mohsen Farahmand Nikoo & Mohammad Kazem Besharati Givi. (2015) Study on ultrafine-grained aluminum matrix nanocomposite joint fabricated by friction stir welding. Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications 230:1, pages 311-318.
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Kush P. Mehta & Vishvesh J. Badheka. (2016) Effects of Tool Pin Design on Formation of Defects in Dissimilar Friction Stir Welding. Procedia Technology 23, pages 513-518.
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R.I. Rodriguez, J.B. Jordon, P.G. Allison, T. Rushing & L. Garcia. (2016) Low-cycle fatigue of dissimilar friction stir welded aluminum alloys. Materials Science and Engineering: A 654, pages 236-248.
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R.I. Rodriguez, J.B. Jordon, P.G. Allison, T. Rushing & L. Garcia. (2015) Microstructure and mechanical properties of dissimilar friction stir welding of 6061-to-7050 aluminum alloys. Materials & Design 83, pages 60-65.
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Shayan Eslami, Tiago Ramos, Paulo J. Tavares & P.M.G.P. Moreira. (2015) Shoulder design developments for FSW lap joints of dissimilar polymers. Journal of Manufacturing Processes 20, pages 15-23.
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Mingxuan Yang, Zhou Yang, Baoqiang Cong & Bojin Qi. (2014) How ultra high frequency of pulsed gas tungsten arc welding affects weld porosity of Ti-6Al-4V alloy. The International Journal of Advanced Manufacturing Technology 76:5-8, pages 955-960.
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Shayan Eslami, Tiago Ramos, Paulo J. Tavares & P.M.G.P. Moreira. (2015) Effect of Friction Stir Welding Parameters with Newly Developed Tool for Lap Joint of Dissimilar Polymers. Procedia Engineering 114, pages 199-207.
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Reza Abdi Behnagh, Ramezanali Mahdavinejad, Amin Yavari, Masoud Abdollahi & Morteza Narvan. (2014) Production of Wire From AA7277 Aluminum Chips via Friction-Stir Extrusion (FSE). Metallurgical and Materials Transactions B 45:4, pages 1484-1489.
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F. Simões & D.M. Rodrigues. (2014) Material flow and thermo-mechanical conditions during Friction Stir Welding of polymers: Literature review, experimental results and empirical analysis. Materials & Design 59, pages 344-351.
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Mehdi Pirizadeh, Taher Azdast, Samrand Rash Ahmadi, Sajjad Mamaghani Shishavan & Arvin Bagheri. (2014) Friction stir welding of thermoplastics using a newly designed tool. Materials & Design (1980-2015) 54, pages 342-347.
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