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Materials and Manufacturing Processes Volume 29, 2014 - Issue 3
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Original Articles

Sidewall Insulation of Microtool for Electrochemical Micromachining to Enhance the Machining Accuracy

V. Rathod Production Engineering Department, Jadavpur University, Kolkata, India
,
B. Doloi Production Engineering Department, Jadavpur University, Kolkata, India
&
B. Bhattacharyya Production Engineering Department, Jadavpur University, Kolkata, IndiaCorrespondence[email protected]
Pages 305-313 | Received 08 Aug 2013, Accepted 22 Oct 2013, Published online: 04 Mar 2014

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Biswesh Ranjan Acharya, Abhijeet Sethi, Amit Kumar Das, Partha Saha & Dilip Kumar Pratihar. (2023) Multi-objective optimization in electrochemical micro-drilling of Ti6Al4V using nature-inspired techniques. Materials and Manufacturing Processes 38:15, pages 1942-1954.
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Anuj Vats, Akshay Dvivedi & Pradeep Kumar. (2022) Investigation of hole roundness-error using different electrolytes in STED process. Materials and Manufacturing Processes 37:12, pages 1405-1421.
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Dileep Kumar Mishra, Tarlochan Singh & Pradeep Dixit. (2022) Cathode shape prediction for uniform electrochemical dissolution of array tools for ECDM applications. Materials and Manufacturing Processes 37:12, pages 1463-1473.
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Abhinav Kumar & Manas Das. (2021) Multiphysics simulation and experimental investigation of microtool fabricated by EMM. Materials and Manufacturing Processes 36:13, pages 1489-1500.
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Anuj Vats, Akshay Dvivedi & Pradeep Kumar. (2021) Assessing the performance of STED process for fabricating high aspect ratio holes on Inconel 718 alloy. Materials and Manufacturing Processes 36:6, pages 677-692.
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K. Mishra, B. R. Sarkar & B. Bhattacharyya. (2019) Influence of inner-spraying rotating tool during electrochemical milling of Nimonic-263 alloy. Materials and Manufacturing Processes 34:7, pages 807-813.
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Md. Zishanur Rahman, Alok Kumar Das & Somnath Chattopadhyaya. (2018) Microhole drilling through electrochemical processes: A review. Materials and Manufacturing Processes 33:13, pages 1379-1405.
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Kun Wang, Qi Shen & Bin He. (2016) Localized Electrochemical Deburring of Cross Hole Using Gelatinous Electrolyte. Materials and Manufacturing Processes 31:13, pages 1749-1754.
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S.P. Leo Kumar, J. Jerald, S. Kumanan & R. Prabakaran. (2014) A Review on Current Research Aspects in Tool-Based Micromachining Processes. Materials and Manufacturing Processes 29:11-12, pages 1291-1337.
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S.F. Huang & Y. Liu. (2014) Electrochemical Micromachining of Complex Shapes on Nickel and Nickel-Based Superalloys. Materials and Manufacturing Processes 29:11-12, pages 1483-1487.
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Madhusudan Painuly, Ravi Pratap Singh & Rajeev Trehan. (2023) Electrochemical machining and allied processes: a comprehensive review. Journal of Solid State Electrochemistry 27:12, pages 3189-3256.
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Anuj Vats, Ramver Singh, Akshay Dvivedi & Pradeep Kumar. (2023) Enhancing Surface Integrity of Micro-Holes Machined on Inconel 718 using Shaped Tube Electrochemical Machining via Hydroxide Mixing. Journal of The Electrochemical Society.
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Guodong Liu, Md Radwanul Karim, Muhammad Hazak Arshad, Krishna Kumar Saxena, Wei Liang, Hao Tong, Yong Li, Yuxin Yang, Chaojiang Li & Dominiek Reynaerts. (2023) Tooling aspects of micro electrochemical machining (ECM) technology: Design, functionality, and fabrication routes. Journal of Materials Processing Technology 320, pages 118098.
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Guo-Dong Liu, Yu-Lan Zhu, Sheng-Gui Liu & Chao-Jiang Li. (2023) Research on conductive-material-filled electrodes for sidewall insulation performance in micro electrochemical machining. Advances in Manufacturing 11:3, pages 509-522.
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Jin Tao, Jinkai Xu, Wanfei Ren, Zhenming Xu & Huadong Yu. (2022) Research on Multi-physics Field Coupling Dynamic Process in Forward Flow Electrochemical Trepanning Blades. Journal of The Electrochemical Society 169:10, pages 103501.
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Jingtao Wang, Zhengyang Xu, Jia Liu & Haodi Wei. (2022) Mitigating the Effects of Stray-Current Attack on Non-Machined Surfaces in Electrochemical Machining Through Gas-Shielding in C 6 H 5 K 3 O 7 Solution . Journal of The Electrochemical Society 169:9, pages 092516.
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R. Gobinath, P. Hariharan & B. Mouli Prasanth. (2023) Electrochemical Micromachining of Hastelloy Using Cu–NaBr Nanoparticles Mixed Electrolyte. Russian Journal of Applied Chemistry 95:9, pages 1427-1437.
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Guodong Liu, Hao Tong, Haoyang Shi, Yong Li & Junjie Li. (2022) Fabrication of a Tool Electrode with Hydrophobic Features and Its Stray-Corrosion Suppression Performance for Micro-electrochemical Machining. Langmuir 38:8, pages 2711-2719.
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Mukesh Tak & Rakesh G. Mote. (2021) Anodic Dissolution Behavior of Passive Layer During Hybrid Electrochemical Micromachining of Ti6Al4V in NaNO3 Solution. Journal of Micro and Nano-Manufacturing 9:4.
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Guodong Liu, Hao Tong, Yong Li & Hao Zhong. (2021) Novel structure of a sidewall-insulated hollow electrode for micro electrochemical machining. Precision Engineering.
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Quan Cun Kong, Gui Li Liu, Jian Li Song, Qi Feng Tan, Guo Zhong Liu & Shuang Qi Zhao. (2021) Preparation of sidewall-insulation layer on micro-hollow electrodes for ECM by asymmetric-timed bipolar electrophoretic coating method and its application. Precision Engineering 67, pages 24-35.
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V. Subburam, S. Ramesh & Lidio Inacio Freitas. 2021. Futuristic Trends in Intelligent Manufacturing. Futuristic Trends in Intelligent Manufacturing 33 46 .
Guodong Liu, Yong Li & Hao Tong. (2020) Fabrication of silicon electrodes used for micro electrochemical machining. Journal of Micromechanics and Microengineering 30:6, pages 065005.
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Guodong Liu, Yong Li, Hao Tong & Hao Zhong. (2020) Effect of Anisotropically-etched Silicon Electrode on Electrolytic Products Flow in Micro ECM. Procedia CIRP 95, pages 782-786.
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V. Rathod, B. Doloi & B. Bhattacharyya. 2020. Accuracy Enhancement Technologies for Micromachining Processes. Accuracy Enhancement Technologies for Micromachining Processes 149 164 .
Sandip S. Anasane & B. Bhattacharyya. (2019) Parametric analysis of fabrication of through micro holes on titanium by maskless electrochemical micromachining. The International Journal of Advanced Manufacturing Technology 105:11, pages 4585-4598.
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T. Geethapriyan, T. Muthuramalingam & K. Kalaichelvan. (2019) Influence of Process Parameters on Machinability of Inconel 718 by Electrochemical Micromachining Process using TOPSIS Technique. Arabian Journal for Science and Engineering 44:9, pages 7945-7955.
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S. Kunar & B. Bhattacharyya. (2018) Electrochemical microsurface texturing with reusable masked patterned tool. Engineering Science and Technology, an International Journal 21:5, pages 1095-1103.
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Feng Wang, Jianshe Zhao, Yanming Lv, Zhenwen Yang, Weimin Gan & Zongjun Tian. (2017) Precise vibrating electrochemical machining of a diamond-shaped hole with side-wall insulation. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 232:17, pages 2987-2997.
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V. Rathod, B. Doloi & B. Bhattacharyya. 2018. Precision Product-Process Design and Optimization. Precision Product-Process Design and Optimization 211 238 .
R. Thanigaivelan, R. Senthilkumar, R. M. Arunachalam & N. Natarajan. (2017) Impact of the shape of electrode-tool on radical overcut of micro-hole in electrochemical micromachining. Surface Engineering and Applied Electrochemistry 53:5, pages 486-492.
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V. Rathod, B. Doloi & B. Bhattacharyya. (2017) Fabrication of microgrooves with varied cross-sections by electrochemical micromachining. The International Journal of Advanced Manufacturing Technology 92:1-4, pages 505-518.
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Sandip S. Anasane & B. Bhattacharyya. (2017) Experimental investigation into micromilling of microgrooves on titanium by electrochemical micromachining. Journal of Manufacturing Processes 28, pages 285-294.
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Wang Feng, Zhao Jianshe, Zhang Xiangli, Yang Zhenwen, Gan Weimin & Tian Zongjun. (2016) Electrochemical machining of a narrow slit by cathodic compound feeding. The International Journal of Advanced Manufacturing Technology 90:1-4, pages 971-978.
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V. Rathod, B. Doloi & B. Bhattacharyya. 2017. Non-traditional Micromachining Processes. Non-traditional Micromachining Processes 275 335 .
Haidong He, Yongbin Zeng & Ningsong Qu. (2016) An investigation into wire electrochemical micro machining of pure tungsten. Precision Engineering 45, pages 285-291.
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Sandip S. Anasane & B. Bhattacharyya. (2016) Experimental investigation into fabrication of microfeatures on titanium by electrochemical micromachining. Advances in Manufacturing 4:2, pages 167-177.
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Jin Wang, Wei Chen, Feng Gao & Fuzhu Han. (2014) Ultrasonically assisted electrochemical micro drilling with sidewall-insulated electrode. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 230:3, pages 466-474.
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Yong Liu, Huitao Cai & Hansong Li. (2015) Fabrication of micro spherical electrode by one pulse EDM and their application in electrochemical micromachining. Journal of Manufacturing Processes 17, pages 162-170.
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Bijoy Bhattacharyya. 2015. Electrochemical Micromachining for Nanofabrication, MEMS and Nanotechnology. Electrochemical Micromachining for Nanofabrication, MEMS and Nanotechnology 145 165 .

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