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Materials and Manufacturing Processes Volume 33, 2018 - Issue 7
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Original Articles

Material stirring during FSW of Al–Cu: Effect of pin profile

Nidhi SharmaDepartment of Mechanical Engineering, Faculty of Engineering, Jamia Millia Islamia (A Central University), New Delhi, IndiaCorrespondence[email protected]
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,
Arshad Noor SiddiqueeDepartment of Mechanical Engineering, Faculty of Engineering, Jamia Millia Islamia (A Central University), New Delhi, IndiaView further author information
,
Zahid A. KhanDepartment of Mechanical Engineering, Faculty of Engineering, Jamia Millia Islamia (A Central University), New Delhi, IndiaView further author information
&
Mohsin T. MohammedNanotechnology and Advanced Materials Research Unit, Department of Mechanical Engineering, Faculty of Engineering, University of Kufa, Kufa, IraqView further author information
Pages 786-794 | Received 18 Jun 2017, Accepted 11 Sep 2017, Published online: 26 Oct 2017

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Simeon A. Babalola, Samik Dutta, Himadri Roy & Naresh C. Murmu. (2023) Deciphering the interdependent impact of process parameters in friction stir welding - Part I: an overview of the challenges and way forward. Materials and Manufacturing Processes 38:11, pages 1339-1360.
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Suresh D. Meshram, G. Madhusudhan Reddy & Sunil Pandey. (2022) Effect of tool material and process parameters on friction stir weld formation of maraging steel. Advances in Materials and Processing Technologies 8:3, pages 2881-2892.
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A. Ghiasvand, S. Hassanifard, S. Saadi & A. Varvani-Farahani. (2021) Tensile properties and microstructural features of friction stir welded Al 6061 joints fabricated by various dual-pin tool shapes. Science and Technology of Welding and Joining 26:6, pages 493-502.
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Zhao-Wei Zhong. (2021) Processes for environmentally friendly and/or cost-effective manufacturing. Materials and Manufacturing Processes 36:9, pages 987-1009.
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Fabio Scherillo, Antonello Astarita, Luigi Carrino, Carmine Pirozzi, Umberto Prisco & Antonino Squillace. (2019) Linear friction welding of Ti-6Al-4V parts produced by electron beam melting. Materials and Manufacturing Processes 34:2, pages 201-207.
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Bum-Su Go, Dong-Min Park, Han-Sur Bang & Hee-Seon Bang. (2023) Influence of process parameters on joint characteristics in friction stir welding of Al/Cu dissimilar materials for lithium-ion battery. The International Journal of Advanced Manufacturing Technology.
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Oğuz Koçar, Nergizhan Anaç, Sathish Kumar Palaniappan, Merve Doğan & Suchart Siengchin. (2023) Effect of process parameters on the mechanical behavior of additively manufactured and FSW joined PLA wood sheets . Polymer Composites.
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Sunil Sinhmar & Dheerendra Kumar Dwivedi. (2023) Influence of a Stationary Shoulder Friction Stir Welding Tool on the Mechanical and Corrosion Properties of AA2024 Aluminum Alloy Joints at Different Parameter Values. Journal of Materials Engineering and Performance.
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L Suresh Raj & G Manimaran. (2023) Examining the influence of Scandium interlayer and parameters on the mechanical behaviour in FSW of AA 5754-H111 plate through response surface approach. Materials Research Express 10:11, pages 116522.
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Abhishek Mandal, Abhijit Banik, John Deb Barma & Gautam Majumdar. (2023) Friction Stir Welding of Two Dissimilar Metals: Weld Quality Characterization Using the Wavelet Transform Approach. Iranian Journal of Science and Technology, Transactions of Mechanical Engineering.
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Nergizhan Anaç. (2023) The mechanical properties of dissimilar/similar polymer materials joined by friction stir welding. Heliyon 9:7, pages e17627.
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ZiBo Tang, Wei Xiong, Jin Zhang, Ying Zheng & Cheng Huang. (2022) Simultaneously Enhancing the Strength and Ductility of Spin-Extruded 2195 Al–Li Alloy by Grain Configuration Tunning. Metals and Materials International 29:7, pages 1896-1906.
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Emre Can Çavuş & Oğuz Koçar. (2023) Mechanical behavior of AA5083/AA6061 friction stir welds using modal analysis. Materials Testing 65:6, pages 961-971.
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T. Niranjan, B. Singaravel, B. Chakradhar & S. Srinivasulu Raju. (2023) Process parameter optimization in friction stir welding process using Taguchi method. Materials Today: Proceedings.
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Abhishek Mandal, John Deb Barma & Gautam Majumdar. (2023) Effect of Tool Pin Geometries on Weld Quality of Al/Cu Dissimilar Friction Stir Welding. Journal of The Institution of Engineers (India): Series D.
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Viresh Payak, Jawahar Paulraj, Barnik Saha Roy, Manish Bhargava & Pritam Das. (2023) A review on recent development in aluminium-copper friction stir welding. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, pages 095440892311582.
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Jiaqing You, Yunqiang Zhao, Shu Miao, Zhicheng Lin, Fanqi Yu, Chunlin Dong & Yunhai Su. (2023) Effects of welding physical fields on the microstructure evolution during dynamic-stationary shoulder friction stir welding. Journal of Materials Research and Technology 23, pages 3219-3231.
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M. Akbari, M.R.M. Aliha & F. Berto. (2023) Investigating the role of different components of friction stir welding tools on the generated heat and strain. Forces in Mechanics 10, pages 100166.
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R. Chandana & K. Saraswathamma. (2023) Impact of tool pin profiles in friction stir welding process-A review. Materials Today: Proceedings 76, pages 602-606.
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Namrata Thakkar & Vishvesh Badheka. 2023. Advances in Manufacturing Engineering. Advances in Manufacturing Engineering 175 193 .
Anil Raj, Pratap Kumar J, Ramesha K & Ivan Sunit Rout. (2022) Modelling, Temperature Analysis, and Mechanical Properties of Friction Stir Welding of Al-Cu Joints with Hardened OHNS Steel Tools. Journal of Mines, Metals and Fuels, pages 462-470.
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B. Pranesh, P. Tamilselvam, K. S. Suresh & T. Ram Prabhu. (2022) Influence of Pin Profile on Mechanical, Microstructure and Texture Characteristics of Friction Stir Welded Elektron 21 Alloy. Journal of Materials Engineering and Performance 31:11, pages 8967-8980.
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J. Pratap Kumar, Anil Raj, A. R. Venkatraman, Arul Kulandaivel, G. Ashwin Prabhu, S. K. Narendranathan & Nagaraj Ashok. (2022) Analysis of Temperature Distribution and Mechanical Properties of Friction Stir Welding of Al-Cu Joints Using Hardened H13 Steel Tools. Advances in Materials Science and Engineering 2022, pages 1-14.
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G N ShivaKumar & G Rajamurugan. (2022) Friction stir welding of dissimilar alloy combinations—A Review. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 236:12, pages 6688-6705.
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Yumeng Sun, Wenbiao Gong, Jiacheng Feng, Guipeng Lu, Rui Zhu & Yupeng Li. (2022) A Review of the Friction Stir Welding of Dissimilar Materials between Aluminum Alloys and Copper. Metals 12:4, pages 675.
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B. Ashok Kumar, I. Dinaharan & N. Murugan. (2021) Microstructural, Mechanical and Wear Properties of Friction Stir Welded AA6061/AlNp Composite Joints. Journal of Materials Engineering and Performance 31:1, pages 651-666.
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Saumil K. Joshi, Dhairya Vyas & Sheshang Degadwala. 2022. Recent Trends in Materials. Recent Trends in Materials 1 15 .
Asif Ahmad. 2022. Handbook of Smart Materials, Technologies, and Devices. Handbook of Smart Materials, Technologies, and Devices 675 707 .
S. Balamurugan, K. Jayakumar & K. Subbaiah. (2021) Influence of Friction Stir Welding Parameters on Dissimilar Joints AA6061-T6 and AA5052-H32. Arabian Journal for Science and Engineering 46:12, pages 11985-11998.
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Bharat Singh, Kuldeep K. Saxena, Piyush Singhal & Tilak C. Joshi. (2021) Role of Various Tool Pin Profiles in Friction Stir Welding of AA2024 Alloys. Journal of Materials Engineering and Performance 30:11, pages 8606-8615.
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Praveen Kumar & Satpal Sharma. (2021) Influence of FSW Process Parameters on Formability and Mechanical Properties of Tailor Welded Blanks AA6082-T6 and AA5083-O Using RSM with GRA-PCA Approach. Transactions of the Indian Institute of Metals 74:8, pages 1943-1968.
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Anna Janeczek, Jacek Tomków & Dariusz Fydrych. (2021) The Influence of Tool Shape and Process Parameters on the Mechanical Properties of AW-3004 Aluminium Alloy Friction Stir Welded Joints. Materials 14:12, pages 3244.
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Khairia Salman Hassan, Muna Khethier Abbass & Mohsin Talib Mohammed. (2021) Effect of Surface Finishing on Microstructure and Corrosion Behavior of Friction Stir Welded Joints For Dissimilar Aluminum Alloys (AA2024-T3 with AA6061-T6). IOP Conference Series: Materials Science and Engineering 1105:1, pages 012047.
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P.S. Gowthaman & B.A. Saravanan. (2021) Determination of weldability study on mechanical properties of dissimilar Al-alloys using Friction stir welding process. Materials Today: Proceedings 44, pages 206-212.
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A. Daniel Das & R. Karuppasamy. (2021) Optimization on hardness values of FSW samples for Al 7 – Series & AA 6 – Series samples using Taguchi method. Materials Today: Proceedings 37, pages 596-599.
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Asif Ahmad. 2020. Handbook of Smart Materials, Technologies, and Devices. Handbook of Smart Materials, Technologies, and Devices 1 33 .
Daniel García-Navarro, Juan Carlos Ortiz-Cuellar, Jesús Salvador Galindo-Valdés, Josué Gómez-Casas, Carlos Rodrigo Muñiz-Valdez & Nelly Abigaíl Rodríguez-Rosales. (2020) Effects of the FSW Parameters on Microstructure and Electrical Properties in Al 6061-T6- Cu C11000 Plate Joints. Crystals 11:1, pages 21.
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M A Constantin, E L Nitu, D M Iordache & C Badulescu. (2020) Study on the influence of technological parameters on the friction stir butt welding process of pure copper plates. IOP Conference Series: Materials Science and Engineering 968:1, pages 012013.
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A. Tamadon, M. Abdali, D. J. Pons & D. Clucas. (2020) Characterization of Dissimilar Al-Cu BFSW Welds; Interfacial Microstructure, Flow Mechanism and Intermetallics Formation. Advances in Materials Science 20:3, pages 52-78.
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Fikret Sonmez, Hudayim Basak, Ahmet Gural & Ahmet Taskesen. (2020) The Effect of Aging and Burnishing Treatment on Parts Joined by Friction Stir Welding. Journal of Testing and Evaluation 48:5, pages 20180007.
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N Kumar & A Bhattacharya. (2020) Dissimilar friction stir welding between AA2024-T3 and copper with threaded tool pin. IOP Conference Series: Materials Science and Engineering 872:1, pages 012065.
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Santosh Kumar Sahu, Nimai Haldar, Saurav Datta & Rajneesh Kumar. (2020) Experimental studies on AA6063-Cu dissimilar friction stir welding using Inconel 601 tool. Materials Today: Proceedings 26, pages 180-188.
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Bhavya Swathi I.Suvarna Raju L.Perumalla Janaki Ramulu. (2019) Surface development by reinforcing nano-composites during friction stir processing – a review. Journal of Engineering, Design and Technology 18:3, pages 653-687.
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Wei, Latif, Hussain, Heidarshenas & Altaf. (2019) Influence of Tool Material, Tool Geometry, Process Parameters, Stacking Sequence, and Heat Sink on Producing Sound Al/Cu Lap Joints through Friction Stir Welding. Metals 9:8, pages 875.
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Mohd Atif Wahid, Zahid A Khan, Arshad Noor Siddiquee, Rohit Shandley & Nidhi Sharma. (2018) Analysis of process parameters effects on underwater friction stir welding of aluminum alloy 6082-T6. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 233:6, pages 1700-1710.
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Ilesanmi Afolabi Daniyan, Khumbulani Mpofu & Adefemi Omowole Adeodu. (2018) Investigating the effect of carbon steel STKM 13a thermal and electrical properties during welding assembly of the lower brackets of a rail car. The International Journal of Advanced Manufacturing Technology 102:1-4, pages 43-53.
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Ilesanmi Afolabi Daniyan, Khumbulani Mpofu & Adefemi Omowole Adeodu. (2018) Optimization of welding parameters using Taguchi and response surface methodology for rail car bracket assembly. The International Journal of Advanced Manufacturing Technology 100:9-12, pages 2221-2228.
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M H Montazerian, M Movahedi & M R Jondi. (2019) Effect of graphene and process parameters on mechanical performance and electrical resistance of aluminum to copper friction stir joint. Materials Research Express 6:4, pages 046561.
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I.A. Daniyan, K. Mpofu & A.O. Adeodu. (2019) Investigating the Thermal Properties of Carbon Steel STKM13a for the Welding Assembly of Rail Car Suspension System. Procedia CIRP 81, pages 886-891.
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Nidhi Sharma, Pankul Goel, M. A. Wahid, Zahid. A. Khan & Arshad Noor Siddiquee. 2019. Advances in Industrial and Production Engineering. Advances in Industrial and Production Engineering 833 842 .
Pankul Goel, A. W. Mohd, Nidhi Sharma, A. N. Siddiquee & Zahid A. Khan. 2019. Advances in Industrial and Production Engineering. Advances in Industrial and Production Engineering 815 823 .
Mohd Atif Wahid, Arshad Noor Siddiquee, Zahid A Khan, Tanveer Majeed & Nidhi Sharma. (2018) Friction stir welding of AA-5754 in water and air: a comparative study. Materials Research Express 6:1, pages 016545.
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Noor Zaman Khan, Mohammed Ubaid, Arshad Noor Siddiquee, Zahid A Khan, Abdulrahman Al-Ahmari, Xizhang Chen & Mustufa Haider Abidi. (2018) Microstructural features of friction stir welded dissimilar Aluminium alloys AA2219-AA7475. Materials Research Express 5:5, pages 056531.
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Nidhi Sharma, Zahid A Khan, Arshad Noor Siddiquee, Suha K Shihab & Mohd Atif Wahid. (2018) Effect of process parameters on microstructure and electrical conductivity during FSW of Al-6101 and Pure Copper. Materials Research Express 5:4, pages 046519.
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Mohd Atif Wahid, Arshad Noor Siddiquee, Zahid A Khan & Nidhi Sharma. (2018) Analysis of cooling media effects on microstructure and mechanical properties during FSW/UFSW of AA 6082-T6. Materials Research Express 5:4, pages 046512.
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