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Machining Science and Technology
An International Journal
Volume 14, 2010 - Issue 2
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Original Articles

NUMERICAL SIMULATION OF TITANIUM ALLOY DRY MACHINING WITH A STRAIN SOFTENING CONSTITUTIVE LAW

Madalina Calamaz Laboratoire Matériaux Endommagement Fiabilité Ingénierie des Procédés (LAMEFIP), Arts et Métiers ParisTech, CER de Bordeaux, Esplanade des Arts et Métiers, Talence, FranceCorrespondence[email protected]
,
Dominique Coupard Laboratoire Matériaux Endommagement Fiabilité Ingénierie des Procédés (LAMEFIP), Arts et Métiers ParisTech, CER de Bordeaux, Esplanade des Arts et Métiers, Talence, France
&
Frank Girot Laboratoire Matériaux Endommagement Fiabilité Ingénierie des Procédés (LAMEFIP), Arts et Métiers ParisTech, CER de Bordeaux, Esplanade des Arts et Métiers, Talence, France; Department of Mechanical Engineering, ETSIB, University of the Basque Country, Alameda de Urquijo s/n, Bilbao, Spain
Pages 244-257 | Published online: 11 Aug 2010

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Umberto Prisco & Antonello Astarita. (2023) Prediction of specific energy consumption during face milling of steel. Materials and Manufacturing Processes 0:0, pages 1-9.
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Mariem Yaich, Yessine Ayed, Zoubeir Bouaziz & Guénaël Germain. (2020) A 2D finite element analysis of the effect of numerical parameters on the reliability of Ti6Al4V machining modeling. Machining Science and Technology 24:4, pages 509-543.
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Hadi Bakhshan, Eugenio Oñate & Josep Maria Carbonell i Puigbó. (2023) A Review of the Constitutive Modelling of Metals and Alloys in Machining Process. Archives of Computational Methods in Engineering.
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Mehmet Aydın. (2023) Finite element modeling of high-speed orthogonal cutting: A contribution to understanding the influence of mesh parameters on saw-toothed chip formation. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture.
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Rahul Yadav, Nilanjan Das Chakladar & Soumitra Paul. (2023) Effects of tailored residual stress on micro-end milling: numerical modelling and validation. The International Journal of Advanced Manufacturing Technology 127:11-12, pages 5449-5470.
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Weilong Niu, Yuanpeng Wang, Xuan Li & Ran Guo. (2023) A Joint Johnson–Cook-TANH Constitutive Law for Modeling Saw-Tooth Chip Formation of Ti-6AL-4V Based on an Improved Smoothed Particle Hydrodynamics Method. Materials 16:12, pages 4465.
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Zong-Yuan Wang, Jun-Xue Ren, Jin-Hua Zhou & Ju Cai. (2022) Correlation analysis of microstructure evolution on microhardness and residual stress for cutting Ti-6Al-4V titanium alloy. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 237:6-7, pages 885-898.
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Pei Liang, Jie Zhang & Ning Kong. (2023) A modified Johnson–Cook constitutive model for titanium alloy TA31 and its implementation into FE. Materials Testing 65:2, pages 192-201.
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Haythem Zouabi, Madalina Calamaz, Vincent Wagner, Olivier Cahuc & Gilles Dessein. (2023) Kinematic fields measurement during Ti-6Al-4V chip formation using new high-speed imaging system. The International Journal of Advanced Manufacturing Technology.
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Rahul Yadav, N.D. Chakladar & Soumitra Paul. (2022) Micro-milling of Ti-6Al-4 V with controlled burr formation. International Journal of Mechanical Sciences 231, pages 107582.
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Rahul Yadav, N.D. Chakladar & Soumitra Paul. (2022) A dynamic recrystallization based constitutive flow model for micro-machining of Ti-6Al-4V. Journal of Manufacturing Processes 77, pages 463-484.
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Carolina Bermudo Gamboa, Tobias Andersson, Daniel Svensson, Francisco Javier Trujillo Vilches, Sergio Martín-Béjar & Lorenzo Sevilla Hurtado. (2021) Modeling of the fracture energy on the finite element simulation in Ti6Al4V alloy machining. Scientific Reports 11:1.
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Mehmet Aydın. (2021) Numerical study of chip formation and cutting force in high-speed machining of Ti-6Al-4V bases on finite element modeling with ductile fracture criterion. International Journal of Material Forming 14:5, pages 1005-1018.
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F. Ducobu, P.-J. Arrazola, E. Rivière-Lorphèvre & E. Filippi. (2020) On the selection of an empirical material constitutive model for the finite element modeling of Ti6Al4V orthogonal cutting, including the segmented chip formation. International Journal of Material Forming 14:3, pages 361-374.
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Chao Zhang & Hongseok Choi. (2021) Study of segmented chip formation in cutting of high-strength lightweight alloys. The International Journal of Advanced Manufacturing Technology 112:9-10, pages 2683-2703.
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Haythem Zouabi, Madalina Calamaz, Vincent Wagner, Olivier Cahuc & Gilles Dessein. (2021) Kinematic Fields Measurement during Orthogonal Cutting Using Digital Images Correlation: A Review. Journal of Manufacturing and Materials Processing 5:1, pages 7.
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B. Thimm, J. Steden & A. Glavas. (2021) Modeling of Thermally Induced Material Softening in Uncoupled Constitutive Equations for the Application in Metal Cutting Simulations. Procedia CIRP 102, pages 417-422.
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M. Afrasiabi, L. Meier, M. Röthlin, H. Klippel & K. Wegener. (2020) GPU-accelerated meshfree simulations for parameter identification of a friction model in metal machining. International Journal of Mechanical Sciences 176, pages 105571.
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M. Harzallah, T. Pottier, R. Gilblas, Y. Landon, M. Mousseigne & J. Senatore. (2020) Thermomechanical coupling investigation in Ti-6Al-4V orthogonal cutting: Experimental and numerical confrontation. International Journal of Mechanical Sciences 169, pages 105322.
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Jinhua Zhou, Junxue Ren & Yong Jiang. (2019) Inverse identification of modified Johnson–Cook model for cutting titanium alloy Ti6Al4V using firefly algorithm. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 234:3, pages 584-599.
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Sánchez Hernández, Trujillo Vilches, Bermudo Gamboa & Sevilla Hurtado. (2019) Online Tool Wear Monitoring by the Analysis of Cutting Forces in Transient State for Dry Machining of Ti6Al4V Alloy. Metals 9:9, pages 1014.
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Monkova, Monka, Sekerakova, Hruzik, Burecek & Urban. (2019) Comparative Study of Chip Formation in Orthogonal and Oblique Slow-Rate Machining of EN 16MnCr5 Steel. Metals 9:6, pages 698.
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Weilong Niu, Rong Mo, Huibin Sun, Balachander Gnanasekaran, Yihui Zhu & GR Liu. (2018) A smooth particle hydrodynamic model for two-dimensional numerical simulation of Ti–6Al–4V serrated chip deformation based on TANH constitutive law. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 233:9, pages 3004-3017.
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Weilong Niu, Rong Mo, Zhiyong Chang & Neng Wan. (2019) Investigating the Effect of Cutting Parameters of Ti–6Al–4V on Surface Roughness Based on a SPH Cutting Model. Applied Sciences 9:4, pages 654.
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AKHTAR KHAN & KALIPADA MAITY. (2019) 3D FINITE ELEMENT MODELING FOR ESTIMATING KEY MACHINABILITY ASPECTS IN TURNING OF COMMERCIALLY PURE TITANIUM. Surface Review and Letters 26:01, pages 1850136.
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Junxue Ren, Ju Cai, Jinhua Zhou, Kaining Shi & Xiangyu Li. (2018) Inverse determination of improved constitutive equation for cutting titanium alloy Ti-6Al-4V based on finite element analysis. The International Journal of Advanced Manufacturing Technology 97:9-12, pages 3671-3682.
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Yezika Sánchez Hernández, Francisco Trujillo Vilches, Carolina Bermudo Gamboa & Lorenzo Sevilla Hurtado. (2018) Experimental Parametric Relationships for Chip Geometry in Dry Machining of the Ti6Al4V Alloy. Materials 11:7, pages 1260.
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Xin Hou, Zhanqiang Liu, Bing Wang, Woyun Lv, Xiaoliang Liang & Yang Hua. (2018) Stress-Strain Curves and Modified Material Constitutive Model for Ti-6Al-4V over the Wide Ranges of Strain Rate and Temperature. Materials 11:6, pages 938.
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Jiangtao Che, Tianfeng Zhou, Zhiqiang Liang, Junjie Wu & Xibin Wang. (2018) Serrated chip formation mechanism analysis using a modified model based on the material defect theory in machining Ti-6Al-4 V alloy. The International Journal of Advanced Manufacturing Technology 96:9-12, pages 3575-3584.
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Morteza Sadeghifar, Ramin Sedaghati, Walid Jomaa & Victor Songmene. (2018) A comprehensive review of finite element modeling of orthogonal machining process: chip formation and surface integrity predictions. The International Journal of Advanced Manufacturing Technology 96:9-12, pages 3747-3791.
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Thomas H.C. Childs, Pedro-J. Arrazola, P. Aristimuno, Ainhara Garay & Irantzu Sacristan. (2018) Ti6Al4V metal cutting chip formation experiments and modelling over a wide range of cutting speeds. Journal of Materials Processing Technology 255, pages 898-913.
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Morteza Sadeghifar, Ramin Sedaghati, Walid Jomaa & Victor Songmene. (2017) Finite element analysis and response surface method for robust multi-performance optimization of radial turning of hard 300M steel. The International Journal of Advanced Manufacturing Technology 94:5-8, pages 2457-2474.
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Lu Ming & Olivier Pantalé. (2018) An efficient and robust VUMAT implementation of elastoplastic constitutive laws in Abaqus/Explicit finite element code. Mechanics & Industry 19:3, pages 308.
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G.G. Ye, M.Q. Jiang, S.F. Xue, W. Ma & L.H. Dai. (2018) On the instability of chip flow in high-speed machining. Mechanics of Materials 116, pages 104-119.
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X. P. Zhang, R. Shivpuri & A. K. Srivastava. (2017) A New Microstructure-Sensitive Flow Stress Model for the High-Speed Machining of Titanium Alloy Ti–6Al–4V. Journal of Manufacturing Science and Engineering 139:5.
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Caixu YUE, Cui HUANG, Xianli LIU, Shengyu HAO & Jun LIU. (2017) 3D FEM Simulation of Milling Force in Corner Machining Process. Chinese Journal of Mechanical Engineering 30:2, pages 286-293.
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A. Iturbe, E. Giraud, E. Hormaetxe, A. Garay, G. Germain, K. Ostolaza & P.J. Arrazola. (2017) Mechanical characterization and modelling of Inconel 718 material behavior for machining process assessment. Materials Science and Engineering: A 682, pages 441-453.
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F. Ducobu, E. Rivière-Lorphèvre & E. Filippi. (2016) Application of the Coupled Eulerian-Lagrangian (CEL) method to the modeling of orthogonal cutting. European Journal of Mechanics - A/Solids 59, pages 58-66.
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Ali Zahedi & Bahman Azarhoushang. (2016) FEM Based Modeling of Cylindrical Grinding Process Incorporating Wheel Topography Measurement. Procedia CIRP 46, pages 201-204.
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François Ducobu, Pedro José Arrazola, Edouard Rivière-Lorphèvre & Enrico Filippi. (2015) Comparison of Several Behaviour Laws Intended to Produce a Realistic Ti6Al4V Chip by Finite Elements Modelling. Key Engineering Materials 651-653, pages 1197-1203.
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Fuzeng Wang, Jun Zhao, Ningbo Zhu & Zuoli Li. (2015) A comparative study on Johnson–Cook constitutive modeling for Ti–6Al–4V alloy using automated ball indentation (ABI) technique. Journal of Alloys and Compounds 633, pages 220-228.
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François Ducobu, Pedro-José Arrazola, Edouard Rivière-Lorphèvre & Enrico Filippi. (2015) Finite Element Prediction of the Tool Wear Influence in Ti6Al4V Machining. Procedia CIRP 31, pages 124-129.
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X.P. Zhang, R. Shivpuri & A.K. Srivastava. (2014) Role of phase transformation in chip segmentation during high speed machining of dual phase titanium alloys. Journal of Materials Processing Technology 214:12, pages 3048-3066.
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T. Pottier, G. Germain, M. Calamaz, A. Morel & D. Coupard. (2014) Sub-Millimeter Measurement of Finite Strains at Cutting Tool Tip Vicinity. Experimental Mechanics 54:6, pages 1031-1042.
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F. Ducobu, E. Rivière-Lorphèvre & E. Filippi. (2014) Numerical contribution to the comprehension of saw-toothed Ti6Al4V chip formation in orthogonal cutting. International Journal of Mechanical Sciences 81, pages 77-87.
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Rui Liu, Shreyes Melkote, Raghuram Pucha, John Morehouse, Xiaolin Man & Troy Marusich. (2013) An enhanced constitutive material model for machining of Ti–6Al–4V alloy. Journal of Materials Processing Technology 213:12, pages 2238-2246.
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Anis Hor, Franck Morel, Jean-Lou Lebrun & Guénaël Germain. (2013) Modelling, identification and application of phenomenological constitutive laws over a large strain rate and temperature range. Mechanics of Materials 64, pages 91-110.
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G. Germain, A. Morel & T. Braham-Bouchnak. (2013) Identification of Material Constitutive Laws Representative of Machining Conditions for Two Titanium Alloys: Ti6Al4V and Ti555-3. Journal of Engineering Materials and Technology 135:3.
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P.J. Arrazola, T. Özel, D. Umbrello, M. Davies & I.S. Jawahir. (2013) Recent advances in modelling of metal machining processes. CIRP Annals 62:2, pages 695-718.
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Madalina Calamaz, D. Coupard & F. Girot. (2012) Strain Field Measurement in Orthogonal Machining of a Titanium Alloy. Advanced Materials Research 498, pages 237-242.
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Madalina Calamaz, D. Coupard, M.E. Gutiérrez-Orrantia, J. Bega & F. Girot. (2012) Chip/Tool Interaction during Dry Machining of the TA6V Alloy. Advanced Materials Research 445, pages 183-188.
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Yiğit Karpat. (2011) Temperature dependent flow softening of titanium alloy Ti6Al4V: An investigation using finite element simulation of machining. Journal of Materials Processing Technology 211:4, pages 737-749.
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