12,867
Views
80
CrossRef citations to date
0
Altmetric
Overview paper

Additive friction stir deposition: a deformation processing route to metal additive manufacturing

ORCID Icon & ORCID Icon
Pages 71-83 | Received 21 Oct 2020, Published online: 24 Nov 2020

Keep up to date with the latest research on this topic with citation updates for this article.

Read on this site (1)

Shashank Sharma, Sameehan S. Joshi, Mangesh V. Pantawane, Madhavan Radhakrishnan, Sangram Mazumder & Narendra B. Dahotre. (2023) Multiphysics multi-scale computational framework for linking process–structure–property relationships in metal additive manufacturing: a critical review. International Materials Reviews 68:7, pages 943-1009.
Read now

Articles from other publishers (79)

Yunhui Zhu, Xiaofeng Wu, Nikhil Gotawala, David M. Higdon & Hang Z. Yu. (2024) Thermal prediction of additive friction stir deposition through Bayesian learning- enabled explainable artificial intelligence. Journal of Manufacturing Systems 72, pages 1-15.
Crossref
Teng Yang, Mangesh V. Pantawane, Yuqi Jin, Narendra B. Dahotre & Arup Neogi. (2024) Non-destructive evaluation of bulk material zones and interfaces in powder bed fusion additive manufactured Ti6Al4V. Materials Science and Engineering: A 891, pages 145951.
Crossref
C Rathinasuriyan, PV Elumalai, J Bharani Chandar, K Karthik, Sreenivasa Reddy Medapati, Ahmad Aziz Alahmadi, Mamdooh Alwetaishi, Ali Nasser Alzaed, MA Kalam & Kiran Shahapurkar. (2023) Welding-based additive manufacturing processes for fabrication of metallic parts. Composites and Advanced Materials 32.
Crossref
Jake K. Yoder, Donald J. Erb, Ryan Henderson & Hang Z. Yu. (2023) Closed-loop temperature controlled solid-state additive manufacturing of Ti-6Al-4V with forging standard out-of-plane tensile properties. Journal of Materials Processing Technology 322, pages 118201.
Crossref
Glen Merritt, Christian Cousin & Hwan-Sik Yoon. (2023) Nonlinear Temperature Control of Additive Friction Stir Deposition Evaluated On an Echo State Network. Journal of Dynamic Systems, Measurement and Control, pages 1-23.
Crossref
PANKAJ SONIA, JINESH K JAIN, KULDEEP KUMAR SAXENA & VINAYAK MALIK. (2023) SURFACE MODIFICATION AND SURFACE COMPOSITES DEVELOPMENT TECHNIQUES FOR BIOCOMPATIBLE AND BIODEGRADABLE ALLOYS. Surface Review and Letters 30:11.
Crossref
Yidi Li, Ming Zhang, Hui Wang, Ruilin Lai, Biaobiao Yang & Yunping Li. (2023) Microstructure and mechanical properties of Al–Li alloy manufactured by additive friction stir deposition. Materials Science and Engineering: A 887, pages 145753.
Crossref
Souvik Karmakar, Rishabh Swarnkar & Surjya Kanta Pal. (2023) Effect of multi-layer deposition in solid-state friction stir surfacing-based additive manufacturing for fabrication of large-scale metal product. Journal of Materials Processing Technology 320, pages 118107.
Crossref
N. I. Palya, K. A. Fraser, Y. Hong, N. Zhu, M. B. Williams, K. Doherty, P. G. Allison & J. B. Jordon. (2023) Multi-physics Approach to Predict Fatigue Behavior of High Strength Aluminum Alloy Repaired via Additive Friction Stir Deposition. Integrating Materials and Manufacturing Innovation.
Crossref
Jiayun Shao, Arash Samaei, Tianju Xue, Xiaoyu Xie, Shengmin Guo, Jian Cao, Eric MacDonald & Zhengtao Gan. (2023) Additive friction stir deposition of metallic materials: Process, structure and properties. Materials & Design 234, pages 112356.
Crossref
Bhavesh Chaudhary, Mahesh Patel, Neelesh Kumar Jain, Jayaprakash Murugesan & Vivek Patel. (2023) Friction stir powder additive manufacturing of Al 6061/FeCoNi and Al 6061/Ni metal matrix composites: Reinforcement distribution, microstructure, residual stresses, and mechanical properties. Journal of Materials Processing Technology 319, pages 118061.
Crossref
Ravi Sankar Haridas, Anurag Gumaste, Pranshul Varshney, Bodhi Ravindran Manu, Kumar Kandasamy, Nilesh Kumar & Rajiv S. Mishra. (2023) SolidStir Additive Manufacturing: A Novel Deformation-Based Additive Manufacturing Using Friction Stir Technology. JOM 75:10, pages 4231-4241.
Crossref
Z. Shen, M. Zhang, D. Li, Z. Sun, W. Hou, Y. Tian & W. Y. Li. (2023) Microstructure Evolution and Mechanical Properties of Single-Layer Multipass Overlapped Al-Mg-Mn-Sc-Zr Alloy Fabricated via Additive Friction Stir Deposition. JOM 75:10, pages 4242-4253.
Crossref
S. S. Rezaeinejad, D. H. Strik, R. M. Visser, T. C. Bor, M. Luckabauer & R. Akkerman. (2023) Solid-State Additive Manufacturing of AA6060 Employing Friction Screw Extrusion Additive Manufacturing. JOM 75:10, pages 4199-4211.
Crossref
Anurag Gumaste, Abhijeet Dhal, Priyanshi Agrawal, Ravi Sankar Haridas, Vijay K. Vasudevan, David Weiss & Rajiv S. Mishra. (2023) A Novel Approach for Enhanced Mechanical Properties in Solid-State Additive Manufacturing by Additive Friction Stir Deposition Using Thermally Stable Al-Ce-Mg Alloy. JOM 75:10, pages 4185-4198.
Crossref
Wei Gong, Yidi Li, Ming Zhang, Hui Wang, Qinglin Liu, Ziming Zeng, Kuo Ma, Biaobiao Yang, Ruilin Lai & Yunping Li. (2023) Influence of Preheating Temperature on the Microstructure and Mechanical Properties of 6061/TA1 Composite Plates Fabricated by AFSD. Materials 16:17, pages 6018.
Crossref
Ali Sharifi, Farzad Khodabakhshi, Seyyed Farshid Kashani-bozorg & Adrian P. Gerlich. (2023) Microstructure and mechanical properties in additive manufacturing by friction surfacing of AA6061 alloy. Materials Science and Engineering: A 884, pages 145520.
Crossref
Hang Z. Yu & Greg D. Hahn. (2023) Potential and challenges for large-scale near-net-shaping of 7xxx aerospace grade aluminum via additive friction stir deposition. Materials Letters: X 19, pages 100217.
Crossref
Joshua Kincaid, Elijah Charles, Ryan Garcia, Jake Dvorak, Timothy No, Scott Smith & Tony Schmitz. (2023) Process planning for hybrid manufacturing using additive friction stir deposition. Manufacturing Letters 37, pages 26-31.
Crossref
Nikhil Gotawala & Hang Z. Yu. (2023) Material flow path and extreme thermomechanical processing history during additive friction stir deposition. Journal of Manufacturing Processes 101, pages 114-127.
Crossref
Glenn S. Daehn, Katrin E. Daehn & Oliver Kuttner. (2023) Environmentally Responsible Lightweight Passenger Vehicle Design and Manufacturing. Automotive Innovation.
Crossref
Cyril Joseph Daniel Santiagu, Damodaram Ramachandran, Manogna Karthik Gangaraju & Koteswara Rao Sajja Rama. (2023) Friction deposition additive manufacturing of alloy 718: Effect of post-heat treatment on microstructures and mechanical properties. The International Journal of Advanced Manufacturing Technology.
Crossref
Peter C. Metz, Zach Arwood, Cole Franz, Eric Heikkenen, Vivek Chawla, Sudarsanam Suresh Babu, Dayakar Penumadu & Katharine Page. (2023) Non-uniform plastic deformation in additive friction stir deposited Ti-6Al-4V. Materialia 30, pages 101799.
Crossref
Joshua Kincaid, Ross Zameroski, Elijah Charles, Timothy No, John Bohling, Brett Compton & Tony Schmitz. (2023) Hybrid manufacturing by additive friction stir deposition, metrology, CNC machining, and microstructure analysis. Manufacturing Letters 35, pages 549-556.
Crossref
Zhiguang Zhu, Zhiheng Hu, Hang Li Seet, Tingting Liu, Wenhe Liao, Upadrasta Ramamurty & Sharon Mui Ling Nai. (2023) Recent progress on the additive manufacturing of aluminum alloys and aluminum matrix composites: Microstructure, properties, and applications. International Journal of Machine Tools and Manufacture 190, pages 104047.
Crossref
Jun Ge, Selvum Pillay & Haibin Ning. (2023) Post-Process Treatments for Additive-Manufactured Metallic Structures: A Comprehensive Review. Journal of Materials Engineering and Performance 32:16, pages 7073-7122.
Crossref
Yuqi Jin, Teng Yang, Narendra B. Dahotre, Arup Neogi & Tianhao Wang. (2023) Defect‐Free Sound Insulator Using Single Metal‐Based Friction Stir Process Array. Advanced Engineering Materials.
Crossref
Ton Bor, Marijn de Leede, Freek Deunk, Jesper Lind, Wout Lievestro, Henk-Jan Smit, Rob Ariës, Vishal Dolas, Nick Helthuis, Martin Luckabauer & Remko Akkerman. (2023) Friction screw extrusion additive manufacturing of an Al-Mg-Si alloy. Additive Manufacturing 72, pages 103621.
Crossref
N. Zhu, D. Z. Avery, Y. Chen, K. An, J. B. Jordon, P. G. Allison & L. N. Brewer. (2022) Residual Stress Distributions in AA6061 Material Produced by Additive Friction Stir Deposition. Journal of Materials Engineering and Performance 32:12, pages 5535-5544.
Crossref
Yuqi Jin, Teng Yang, Tianhao Wang, Shelden Dowden, Arup Neogi & Narendra B. Dahotre. (2023) Behavioral simulations and experimental evaluations of stress induced spatial nonuniformity of dynamic bulk modulus in additive friction stir deposited AA 6061. Journal of Manufacturing Processes 94, pages 454-465.
Crossref
Yidi Li, Biaobiao Yang, Ming Zhang, Hui Wang, Wei Gong, Ruilin Lai, Yunping Li & Jianwei Teng. (2023) The corrosion behavior and mechanical properties of 5083 Al-Mg alloy manufactured by additive friction stir deposition. Corrosion Science 213, pages 110972.
Crossref
Bhavesh Chaudhary, Neelesh Kumar Jain, Jayaprakash Murugesan & Dan Sathiaraj. (2023) Study of microstructure evolution and mechanical properties in friction stir based additive multi-layer manufacturing of Al 6061 alloy: Effect of feedstock material form and heat treatment. Materials Today Communications 34, pages 105156.
Crossref
Fengchao Liu, Pingsha Dong, Abdul Sayeed Khan, Yuning Zhang, Randy Cheng, Alan Taub & Zongyi Ma. (2023) 3D printing of fine-grained aluminum alloys through extrusion-based additive manufacturing: Microstructure and property characterization. Journal of Materials Science & Technology 139, pages 126-136.
Crossref
Kumar Kanishka & Bappa Acherjee. (2023) A systematic review of additive manufacturing-based remanufacturing techniques for component repair and restoration. Journal of Manufacturing Processes 89, pages 220-283.
Crossref
Zhikang Shen, Mingtao Zhang, Dongxiao Li, Xinyu Liu, Shaolong Chen, Wentao Hou, Yuquan Ding, Zhonggang Sun, Yu Su, Wenya Li & Yanhong Tian. (2023) Microstructural characterization and mechanical properties of AlMg alloy fabricated by additive friction stir deposition. The International Journal of Advanced Manufacturing Technology 125:5-6, pages 2733-2741.
Crossref
Hamed Ghadimi, Huan Ding, Selami Emanet, Mojtaba Talachian, Chase Cox, Michael Eller & Shengmin Guo. (2023) Hardness Distribution of Al2050 Parts Fabricated Using Additive Friction Stir Deposition. Materials 16:3, pages 1278.
Crossref
Wenshen Tang, Xinqi Yang, Chaobo Tian & Yongsheng Xu. (2023) Interfacial grain structure, texture and tensile behavior of multilayer deformation-based additively manufactured Al 6061 alloy. Materials Characterization 196, pages 112646.
Crossref
Jake K. Yoder, Greg D. Hahn, Nanzhu Zhao, Raymond E. Brennan, Kyu Cho & Hang Z. Yu. (2023) Additive friction stir deposition-enabled upcycling of automotive cast aluminum chips. Additive Manufacturing Letters 4, pages 100108.
Crossref
Hemant Agiwal, Christian Baumann, Stephan Krall, Hwasung Yeom, Kumar Sridharan, Friedrich Bleicher & Frank E. Pfefferkorn. (2023) Towards Multilayered Coatings of 304L Stainless Steels Using Friction Surfacing. Journal of Manufacturing Science and Engineering 145:1.
Crossref
Tony Schmitz, Lino Costa, Brian K. Canfield, Joshua Kincaid, Ross Zameroski, Ryan Garcia, Curtis Frederick, Andres Marquez Rossy & Trevor M. Moeller. (2023) Embedded QR code for part authentication in additive friction stir deposition. Manufacturing Letters 35, pages 16-19.
Crossref
Priyanshi Agrawal, Ravi Sankar Haridas, Surekha Yadav, Saket Thapliyal, Abhijeet Dhal & Rajiv S. Mishra. (2023) Additive friction stir deposition of SS316: Effect of process parameters on microstructure evolution. Materials Characterization 195, pages 112470.
Crossref
U. Sudhakar & J. Srinivas. 2023. Advances in Additive Manufacturing Artificial Intelligence, Nature-Inspired, and Biomanufacturing. Advances in Additive Manufacturing Artificial Intelligence, Nature-Inspired, and Biomanufacturing 265 271 .
Rafael Paiotti M. Guimarães, Florian Pixner, Norbert Enzinger, Carlos Alberto Feliciano Belei, Pedro dos Santos Effertz & Sergio T. Amancio-Filho. 2023. Advances in Metal Additive Manufacturing. Advances in Metal Additive Manufacturing 105 146 .
Zhao Zhang. (2022) A review on additive manufacturing of wave controlling metamaterial. The International Journal of Advanced Manufacturing Technology 124:3-4, pages 647-680.
Crossref
T. C. Bor, D. H. Strik, S. Sayyad Rezaeinejad, N. G. J. Helthuis, G. S. Vos, M. Luckabauer & R. Akkerman. 2023. Friction Stir Welding and Processing XII. Friction Stir Welding and Processing XII 27 38 .
Jason Glenn, Luk Dean, Arnold Wright & Yuri Hovanski. 2023. Friction Stir Welding and Processing XII. Friction Stir Welding and Processing XII 15 25 .
Joshua Kincaid, Ross Zameroski, Timothy No, John Bohling, Brett Compton & Tony Schmitz. 2023. Friction Stir Welding and Processing XII. Friction Stir Welding and Processing XII 3 13 .
Sameehan S. Joshi & Narendra B. Dahotre. (2022) Tailored Surfaces on Biomedical Magnesium Alloys via Novel Beam and Friction Based Manufacturing Processes: A Review. Biomedical Materials & Devices.
Crossref
Shashank Sharma, K.V. Mani Krishna, M. Radhakrishnan, Mangesh V. Pantawane, Shreyash M. Patil, Sameehan S. Joshi, Rajarshi Banerjee & Narendra B. Dahotre. (2022) A pseudo thermo-mechanical model linking process parameters to microstructural evolution in multilayer additive friction stir deposition of magnesium alloy. Materials & Design 224, pages 111412.
Crossref
Priyanshi Agrawal, Ravi Sankar Haridas, Priyanka Agrawal & Rajiv S. Mishra. (2022) Deformation based additive manufacturing of a metastable high entropy alloy via Additive friction stir deposition. Additive Manufacturing 60, pages 103282.
Crossref
Saeid Alipour, Atieh Moridi, Frank Liou & Arezoo Emdadi. (2022) The Trajectory of Additively Manufactured Titanium Alloys with Superior Mechanical Properties and Engineered Microstructures. Additive Manufacturing 60, pages 103245.
Crossref
Bhavesh Chaudhary, Neelesh Kumar Jain & Jayaprakash Murugesan. (2022) Experimental investigation and parametric optimization of friction stir powder additive manufacturing process for aerospace-grade Al alloy. The International Journal of Advanced Manufacturing Technology 123:1-2, pages 603-625.
Crossref
F.C. Liu, P. Dong, A.S. Khan, K. Sun, W. Lu, A. Taub & J.E. Allison. (2022) Amorphous interfacial microstructure and high bonding strength in Al-Fe bimetallic components enabled by a large-area solid-state additive manufacturing technique. Journal of Materials Processing Technology 308, pages 117721.
Crossref
Virginia Uralde, Fernando Veiga, Eider Aldalur, Alfredo Suarez & Tomas Ballesteros. (2022) Symmetry and Its Application in Metal Additive Manufacturing (MAM). Symmetry 14:9, pages 1810.
Crossref
Wang Yang, Zishuo Geng, Yun Li, Xu Liu, Xiaojuan Tian, Shuyang Wang, Ni Wu, Yifan Wang, Ran Xu, Fan Yang & Yongfeng Li. (2022) Facile synthesis of lipophilic alkylated boron nitride nanosheets as lubricating oil additive to greatly enhance the friction and heat-conducting properties. Tribology International 173, pages 107655.
Crossref
D.A.P. Prabhakar, Arun Kumar Shettigar, Mervin A. Herbert, Manjunath Patel G C, Danil Yu. Pimenov, Khaled Giasin & Chander Prakash. (2022) A comprehensive review of friction stir techniques in structural materials and alloys: challenges and trends. Journal of Materials Research and Technology 20, pages 3025-3060.
Crossref
Reza Motallebi, Zeinab Savaedi & Hamed Mirzadeh. (2022) Post-processing heat treatment of lightweight magnesium alloys fabricated by additive manufacturing: a review. Journal of Materials Research and Technology 20, pages 1873-1892.
Crossref
Bhavesh Chaudhary, Neelesh Kumar Jain, Jayaprakash Murugesan & Vivek Patel. (2022) Exploring temperature-controlled friction stir powder additive manufacturing process for multi-layer deposition of aluminum alloys. Journal of Materials Research and Technology 20, pages 260-268.
Crossref
Sameehan S. Joshi, Shreyash M. Patil, Sangram Mazumder, Shashank Sharma, Daniel A. Riley, Shelden Dowden, Rajarshi Banerjee & Narendra B. Dahotre. (2022) Additive friction stir deposition of AZ31B magnesium alloy. Journal of Magnesium and Alloys 10:9, pages 2404-2420.
Crossref
Akash Mukhopadhyay & Probir Saha. (2022) A critical review on process metrics–microstructural evolution–process performance correlation in additive friction stir deposition (AFS-D). Journal of the Brazilian Society of Mechanical Sciences and Engineering 44:9.
Crossref
Glen R. Merritt, Malcolm B. Williams, Paul G. Allison, James B. Jordon, Timothy W. Rushing & Christian A. Cousin. (2022) Closed-Loop Temperature and Force Control of Additive Friction Stir Deposition. Journal of Manufacturing and Materials Processing 6:5, pages 92.
Crossref
Sameehan S. Joshi, Shashank Sharma, M. Radhakrishnan, Mangesh V. Pantawane, Shreyash M. Patil, Yuqi Jin, Teng Yang, Daniel A. Riley, Rajarshi Banerjee & Narendra B. Dahotre. (2022) A multi modal approach to microstructure evolution and mechanical response of additive friction stir deposited AZ31B Mg alloy. Scientific Reports 12:1.
Crossref
Sean M. Orzolek, Jennifer K. Semple & Charles R. Fisher. (2022) Influence of processing on the microstructure of nickel aluminum bronze (NAB). Additive Manufacturing 56, pages 102859.
Crossref
Shiqin Yan, Ling Chen, Andrew Yob, David Renshaw, Kun Yang, Michel Givord & Daniel Liang. (2022) Multifunctional Metal Matrix Composites by Friction Stir Additive Manufacturing. Journal of Materials Engineering and Performance 31:8, pages 6183-6195.
Crossref
Zhuoran Zeng, Mojtaba Salehi, Alexander Kopp, Shiwei Xu, Marco Esmaily & Nick Birbilis. (2022) Recent progress and perspectives in additive manufacturing of magnesium alloys. Journal of Magnesium and Alloys 10:6, pages 1511-1541.
Crossref
Reza Motallebi, Zeinab Savaedi & Hamed Mirzadeh. (2022) Additive manufacturing – A review of hot deformation behavior and constitutive modeling of flow stress. Current Opinion in Solid State and Materials Science 26:3, pages 100992.
Crossref
Hamed Aghajani Derazkola, Rasool MohammadiAbokheili, Naser Kordani, Eduardo Garcia & Alberto Murillo-Marrodán. (2022) Evaluation of nanocomposite structure printed by solid-state additive manufacturing. CIRP Journal of Manufacturing Science and Technology 37, pages 174-184.
Crossref
Kathleen Chou, Michael Eff, Chase D. Cox, Connor Saukas & Jason Carroll. (2022) Optical image and Vickers hardness dataset for repair of 1080 steel using additive friction stir deposition of Aermet 100. Data in Brief 41, pages 107862.
Crossref
Xiaochao Liu, Yunqian Zhen, Haiyan Chen & Zhikang Shen. (2022) Study on process characteristics of friction stir welding based on vortex material flow using 6061-T6 aluminum alloy. The International Journal of Advanced Manufacturing Technology 119:7-8, pages 5025-5034.
Crossref
Kaveh Moghadasi, Mohammad Syahid Mohd Isa, Mohammad Ashraf Ariffin, Muhammad Zulhiqmi Mohd jamil, Sufian Raja, Bo Wu, Mehrdad Yamani, Mohd Ridha Bin Muhamad, Farazila Yusof, Mohd Fadzil Jamaludin, Mohd Sayuti bin Ab Karim, Bushroa binti Abdul Razak & Nukman bin Yusoff. (2022) A review on biomedical implant materials and the effect of friction stir based techniques on their mechanical and tribological properties. Journal of Materials Research and Technology 17, pages 1054-1121.
Crossref
Fengchao Liu, Yuning Zhang & Pingsha Dong. (2022) Large area friction stir additive manufacturing of intermetallic-free aluminum-steel bimetallic components through interfacial amorphization. Journal of Manufacturing Processes 73, pages 725-735.
Crossref
Hang Z. Yu. 2022. Additive Friction Stir Deposition. Additive Friction Stir Deposition 1 19 .
Ebrahim Seidi, Scott F. Miller & Blair E. Carlson. (2021) Friction Surfacing Deposition by Consumable Tools. Journal of Manufacturing Science and Engineering 143:12.
Crossref
Brandon J. Phillips, C. Jacob Williamson, Ryan P. Kinser, J. Brian Jordon, Kevin J. Doherty & Paul G. Allison. (2021) Microstructural and Mechanical Characterization of Additive Friction Stir-Deposition of Aluminum Alloy 5083 Effect of Lubrication on Material Anisotropy. Materials 14:21, pages 6732.
Crossref
Sandeep Rathee, Manu Srivastava, Pulak Mohan Pandey, Abhishek Mahawar & Siddhant Shukla. (2021) Metal additive manufacturing using friction stir engineering: A review on microstructural evolution, tooling and design strategies. CIRP Journal of Manufacturing Science and Technology 35, pages 560-588.
Crossref
Ryan B. Gottwald, R. Joey Griffiths, Dylan T. Petersen, Mackenzie E. J. Perry & Hang Z. Yu. (2021) Solid-State Metal Additive Manufacturing for Structural Repair. Accounts of Materials Research 2:9, pages 780-792.
Crossref
Mackenzie E.J. Perry, Hunter A. Rauch, R. Joey Griffiths, David Garcia, Jennifer M. Sietins, Yunhui Zhu, Yuntian Zhu & Hang Z. Yu. (2021) Tracing plastic deformation path and concurrent grain refinement during additive friction stir deposition. Materialia 18, pages 101159.
Crossref
Tianhao Wang, Shivakant Shukla, Bharat Gwalani, Subhasis Sinha, Saket Thapliyal, Michael Frank & Rajiv S. Mishra. (2021) Co-introduction of precipitate hardening and TRIP in a TWIP high-entropy alloy using friction stir alloying. Scientific Reports 11:1.
Crossref
K. Sajun Prasad, Jianxiong Li, Blake Barnett, Yu Mao, Glenn S. Daehn & Anupam Vivek. 2021. Forming the Future. Forming the Future 1341 1350 .