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Machining Science and Technology
An International Journal
Volume 8, 2004 - Issue 2
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Original Articles

Computer Simulation of Orthogonal Cutting using a Tool with Multiple Coatings

Y.-C. Yen Engineering Research Center for Net Shape Manufacturing, The Ohio State University, Columbus, Ohio, USACorrespondence[email protected]
,
A. Jain Engineering Research Center for Net Shape Manufacturing, The Ohio State University, Columbus, Ohio, USA
,
P. Chigurupati Scientific Forming Technologies Corporation, Columbus, Ohio, USA
,
W.-T. Wu Scientific Forming Technologies Corporation, Columbus, Ohio, USA
&
T. Altan Engineering Research Center for Net Shape Manufacturing, The Ohio State University, Columbus, Ohio, USA
Pages 305-326 | Published online: 07 Feb 2007

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Jinguo Chen, Minli Zheng, Yong Li, Xi Bing Li, Huazhong Guo, Ruizhou Guo, Wenfang Li & Jinlan Lin. (2023) Research on cutting temperature distribution of carbide cutter rake face considering sticking-welding layer. Ferroelectrics 614:1, pages 261-281.
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T. Jagadesh & G. L. Samuel. (2015) Mechanistic and Finite Element Model for Prediction of Cutting Forces During Micro-Turning of Titanium Alloy. Machining Science and Technology 19:4, pages 593-629.
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Bin Shi & Helmi Attia. (2010) CURRENT STATUS AND FUTURE DIRECTION IN THE NUMERICAL MODELING AND SIMULATION OF MACHINING PROCESSES: A CRITICAL LITERATURE REVIEW. Machining Science and Technology 14:2, pages 149-188.
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Partchapol Sartkulvanich, Hakan Sahlan & Taylan Altan. (2007) A FINITE ELEMENT ANALYSIS OF BURR FORMATION IN FACE MILLING OF A CAST ALUMINUM ALLOY. Machining Science and Technology 11:2, pages 157-181.
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Sandrine A. Tcheuhebou Tina, Mahshad Javidikia, Mohammad Jahazi & Victor Songmene. (2023) The Influence of Tool Geometry Parameters on Thermo-Mechanical Loads and Residual Stresses Induced by Orthogonal Cutting of AA6061-T6: A Numerical Investigation. Processes 11:4, pages 996.
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Grégory Methon, Cédric Courbon, Rachid M'Saoubi, Mathieu Girinon & Joël Rech. (2022) Numerical and Experimental Investigations in Orthogonal Milling of 15-5PH Stainless Steel. Key Engineering Materials 926, pages 1609-1618.
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Jingjie Zhang, Guoqing Zhang & Guanghui Fan. (2022) Effects of tool coating materials and coating thickness on cutting temperature distribution with coated tools. International Journal of Applied Ceramic Technology 19:4, pages 2276-2284.
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. (2022) Heat-Transfer Processes in Multilayer Nanocomposite Systems During Cutting. Nanosistemi, Nanomateriali, Nanotehnologii 20:2.
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Jin Du, Tianmei Hao, Xue Zhang, Guosheng Su, Peirong Zhang, Yujing Sun, Jingjie Zhang & Chonghai Xu. (2021) Finite element investigation of cutting performance of Cr/W-DLC/DLC composite coated cutting tool. The International Journal of Advanced Manufacturing Technology 118:7-8, pages 2177-2192.
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Priya Ranjan & Somashekhar S. Hiremath. (2022) Finite element simulation and experimental validation of machining martensitic stainless steel using multi-layered coated carbide tools for industry-relevant outcomes. Simulation Modelling Practice and Theory 114, pages 102411.
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Jinfu Zhao, Zhanqiang Liu, Bing Wang & Qinghua Song. (2021) Analytical prediction of transient and steady cutting temperature distributions in coated tools under time-varied heat sources. The International Journal of Advanced Manufacturing Technology 117:3-4, pages 1117-1132.
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Jingjie Zhang, Zhanqiang Liu, Chonghai Xu, Jin Du, Guosheng Su, Peirong Zhang & Xiangfei Meng. (2021) Modeling and prediction of cutting temperature in the machining of H13 hard steel of multi-layer coated cutting tools. The International Journal of Advanced Manufacturing Technology 115:11-12, pages 3731-3739.
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Jinfu Zhao, Zhanqiang Liu, Bing Wang, Jianrui Hu & Yi Wan. (2021) Tool coating effects on cutting temperature during metal cutting processes: Comprehensive review and future research directions. Mechanical Systems and Signal Processing 150, pages 107302.
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Farhan Kamil Challab, Salah Kareem Jawad & Maan Aabid Tawfiq. (2021) Multilayer coating effects on the thermal conductivity of tools using an electric furnace technique ** . Journal of the Mechanical Behavior of Materials 30:1, pages 285-291.
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Bernd Breidenstein, Berend Denkena, Arnd Heckemeyer & Sascha Beblein. (2020) Correlation between Coating Properties and Thermal Load of Craln-Coated Cutting Tools during Machining of AISI4140. Defect and Diffusion Forum 404, pages 53-60.
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Sajad Molafilabi, Alireza Sadeghi & Mohammadjafar Hadad. (2020) Investigation of large strain extrusion machining (LSEM) of pure magnesium (Mg). International Journal of Lightweight Materials and Manufacture 3:2, pages 100-107.
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Guangchao Hao & Zhanqiang Liu. (2020) The heat partition into cutting tool at tool-chip contact interface during cutting process: a review. The International Journal of Advanced Manufacturing Technology 108:1-2, pages 393-411.
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Erol Türkes, Mehmet Erdem, Kadir Gok & Arif Gok. (2020) Development of a new model for determine of cutting parameters in metal drilling processes. Journal of the Brazilian Society of Mechanical Sciences and Engineering 42:4.
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Coskun IslamYusuf Altintas. (2019) A Two-Dimensional Transient Thermal Model for Coated Cutting Tools. Journal of Manufacturing Science and Engineering 141:7.
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Fuat Kara & Burak Öztürk. (2019) Comparison and optimization of PVD and CVD method on surface roughness and flank wear in hard-machining of DIN 1.2738 mold steel. Sensor Review 39:1, pages 24-33.
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Li Zhang, Zhi-qiang Zhong, Lian-chang Qiu, Hai-dong Shi, Albir Layyous & Shao-ping Liu. (2019) Coated cemented carbide tool life extension accompanied by comb cracks: The milling case of 316L stainless steel. Wear 418-419, pages 133-139.
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Jinfu Zhao & Zhanqiang Liu. (2018) Effects of Thermo-physical properties of Ti0.41Al0.59N coating on transient and steady cutting temperature distributions in coated cemented carbide tools. International Communications in Heat and Mass Transfer 96, pages 80-89.
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Morteza Sadeghifar, Ramin Sedaghati, Walid Jomaa & Victor Songmene. (2018) A comprehensive review of finite element modeling of orthogonal machining process: chip formation and surface integrity predictions. The International Journal of Advanced Manufacturing Technology 96:9-12, pages 3747-3791.
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Morteza Sadeghifar, Ramin Sedaghati, Walid Jomaa & Victor Songmene. (2017) Finite element analysis and response surface method for robust multi-performance optimization of radial turning of hard 300M steel. The International Journal of Advanced Manufacturing Technology 94:5-8, pages 2457-2474.
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Yusuf Kaynak, Armin Gharibi & Melih Ozkutuk. (2017) Experimental and numerical study of chip formation in orthogonal cutting of Ti-5553 alloy: the influence of cryogenic, MQL, and high pressure coolant supply. The International Journal of Advanced Manufacturing Technology 94:1-4, pages 1411-1428.
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M. Daoud, J.F. Chatelain & A. Bouzid. (2017) Effect of rake angle-based Johnson-Cook material constants on the prediction of residual stresses and temperatures induced in Al2024-T3 machining. International Journal of Mechanical Sciences 122, pages 392-404.
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Thangavel Jagadesh & G. L. Samuel. (2016) Finite Element Simulations of Micro Turning of Ti-6Al-4V using PCD and Coated Carbide tools. Journal of The Institution of Engineers (India): Series C 98:1, pages 5-15.
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Wit Grzesik. 2017. Advanced Machining Processes of Metallic Materials. Advanced Machining Processes of Metallic Materials 65 91 .
Abhineet Saini, BS Pabla & SS Dhami. (2016) Developments in cutting tool technology in improving machinability of Ti6Al4V alloy: A review. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 230:11, pages 1977-1989.
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Vusal Jivishov & Elchin Rzayev. (2016) Influence of Material Models Used in Finite Element Modeling on Cutting Forces in Machining. IOP Conference Series: Materials Science and Engineering 142, pages 012072.
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Walid Jomaa, Victor Songmene & Philippe Bocher. (2016) An Hybrid Approach Based on Machining and Dynamic Tests Data for the Identification of Material Constitutive Equations. Journal of Materials Engineering and Performance 25:3, pages 1010-1027.
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Fuat Kara, Kubilay Aslantaş & Adem Çiçek. (2016) Prediction of cutting temperature in orthogonal machining of AISI 316L using artificial neural network. Applied Soft Computing 38, pages 64-74.
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M. Daoud, J. F. Chatelain & A. Bouzid. (2015) Effect of rake angle on Johnson-Cook material constants and their impact on cutting process parameters of Al2024-T3 alloy machining simulation. The International Journal of Advanced Manufacturing Technology 81:9-12, pages 1987-1997.
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Kadir Gok. (2015) Development of three-dimensional finite element model to calculate the turning processing parameters in turning operations. Measurement 75, pages 57-68.
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M. Daoud, W. Jomaa, J. F. Chatelain & A. Bouzid. (2014) A machining-based methodology to identify material constitutive law for finite element simulation. The International Journal of Advanced Manufacturing Technology 77:9-12, pages 2019-2033.
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Y. Kaynak, S. Manchiraju & I.S. Jawahir. (2015) Modeling and Simulation of Machining-induced Surface Integrity Characteristicsof NiTi Alloy. Procedia CIRP 31, pages 557-562.
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F. Kara, K. Aslantas & A. Çiçek. (2014) ANN and multiple regression method-based modelling of cutting forces in orthogonal machining of AISI 316L stainless steel. Neural Computing and Applications 26:1, pages 237-250.
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Seol Jeon, Chester J. Van Tyne & Heesoo Lee. (2014) Degradation of TiAlN coatings by the accelerated life test using pulsed laser ablation. Ceramics International 40:6, pages 8677-8685.
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M. Fahad, P. T. Mativenga & M. A. Sheikh. (2013) On the contribution of primary deformation zone-generated chip temperature to heat partition in machining. The International Journal of Advanced Manufacturing Technology 68:1-4, pages 99-110.
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Muhammad Fahad, Paul T. Mativenga & Mohammad A. Sheikh. (2011) A comparative study of multilayer and functionally graded coated tools in high-speed machining. The International Journal of Advanced Manufacturing Technology 62:1-4, pages 43-57.
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Muhammad Fahad, Paul T Mativenga & Mohammad A Sheikh. (2012) Critical design factors for multi-layer coating systems that influence heat partition in the secondary shear deformation zone and machining performance. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 226:6, pages 1071-1085.
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G. S. Fox-Rabinovich, J. L. Endrino, M. H. Aguirre, B. D. Beake, S. C. Veldhuis, A. I. Kovalev, I. S. Gershman, K. Yamamoto, Y. Losset, D. L. Wainstein & A. Rashkovskiy. (2012) Mechanism of adaptability for the nano-structured TiAlCrSiYN-based hard physical vapor deposition coatings under extreme frictional conditions. Journal of Applied Physics 111:6.
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M Fahad, P T Mativenga & M A Sheikh. (2011) An investigation of multilayer coated (TiCN/Al 2 O 3 -TiN) tungsten carbide tools in high speed cutting using a hybrid finite element and experimental technique . Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 225:10, pages 1835-1850.
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İrfan Ucun & Kubilay Aslantas. (2010) Numerical simulation of orthogonal machining process using multilayer and single-layer coated tools. The International Journal of Advanced Manufacturing Technology 54:9-12, pages 899-910.
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Jorge A. Olortegui-Yume & Patrick Y. Kwon. (2010) Local Crater Wear Prediction Using Physics-Based Models. Journal of Manufacturing Science and Engineering 132:5.
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Uwe Heisel, Dmitrii V. Krivoruchko, Wiliam A. Zaloha, Michael Storchak & Thomas Stehle. (2009) Thermomechanische Wechselwirkungen beim Zerspanen. Zeitschrift für wirtschaftlichen Fabrikbetrieb 104:4, pages 263-272.
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F Akbar, P T Mativenga & M A Sheikh. (2009) On the heat partition properties of (Ti, Al)N compared with TiN coating in high-speed machining. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 223:4, pages 363-375.
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Mohamed N.A. Nasr, E.-G. Ng & M.A. Elbestawi. (2008) A modified time-efficient FE approach for predicting machining-induced residual stresses. Finite Elements in Analysis and Design 44:4, pages 149-161.
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