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Articles

Stray grain formation, thermomechanical stress and solidification cracking in single crystal nickel base superalloy welds

Pages 472-482 | Published online: 04 Dec 2013

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Jian Zhao, Jianping Zheng, Hongtao Huang & Wuye Zhong. (2020) Formation of low angle boundaries and stray grains in welds of single-crystal Mo-3Nb alloys. Science and Technology of Welding and Joining 25:4, pages 320-328.
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Li Yinan, Zhang Shanbin, Peng Zilong & Guo Feng. (2016) A Study on the Mechanism of Crystal Cracking in GTA Welding of Copper Plates. Materials and Manufacturing Processes 31:16, pages 2143-2151.
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R. R. Dehoff, M. M. Kirka, W. J. Sames, H. Bilheux, A. S. Tremsin, L. E. Lowe & S. S. Babu. (2015) Site specific control of crystallographic grain orientation through electron beam additive manufacturing. Materials Science and Technology 31:8, pages 931-938.
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X. Yu, Y. C. Lim, R. Smith, S. S. Babu, D. F. Farson, J. C. Lippold & S. McCracken. (2014) Reducing hot cracking tendency of dissimilar weld overlay by magnetic arc oscillation. Materials Science and Technology 30:8, pages 930-937.
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J M Vitek & S S Babu. (2011) Multiscale characterisation of weldments. Science and Technology of Welding and Joining 16:1, pages 3-11.
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Articles from other publishers (43)

I.S. Gakh, B.O. Zaderyi, G.V. Zviagintseva, A.V. Zavdoveyev & Yu.V. Oliinyk. (2023) Crystallographic and dimensional characteristics of structure elements in welds of high-temperature nickel alloy single crystals. The Paton Welding Journal 2023:9, pages 3-10.
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Liang-Liang Zhang, Yang Zhou, Xin Yang, Ying-Kang Wei, Jian-Yong Wang, Shi-Feng Liu & Yan Wang. (2023) Effect of heat input on the microstructure and mechanical properties of the deposition obtained by selective laser melting (SLM) of precipitation hardened martensitic stainless steel. Materials Characterization 203, pages 113093.
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Bryan Lim, Keita Nomoto, Amy J. Clarke, Sudarsanam Suresh Babu, Sophie Primig, Xiaozhou Liao, Andrew J. Breen & Simon P. Ringer. (2023) On the interplay of internal voids, mechanical properties, and residual stresses in additively manufactured Haynes 282. Additive Manufacturing 75, pages 103749.
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Qingsong Wei, Yin Xie, Qing Teng, Muyu Shen, Shanshan Sun & Chao Cai. (2022) Crack Types, Mechanisms, and Suppression Methods during High-energy Beam Additive Manufacturing of Nickel-based Superalloys: A Review. Chinese Journal of Mechanical Engineering: Additive Manufacturing Frontiers 1:4, pages 100055.
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Xiaofeng Dang, Yao Li, Kai Chen, Upadrasta Ramamurty, Sihai Luo, Xiaoqing Liang & Weifeng He. (2022) Avoiding cracks in additively manufactured non-weldable directionally solidified Ni-based superalloys. Additive Manufacturing 59, pages 103095.
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K.A. Yushchenko, B.O. Zaderii, I.S. Gakh, G.V. Zviagintseva & T.O. Aleksiienko. (2022) Destruction of welded joints of single-crystal high-temperature nickel alloys at tensile testing. The Paton Welding Journal 2022:2, pages 26-32.
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K.A. Yushchenko, B.O. Zaderyi, I.S. Gakh, G.V. Zviagintseva & T.O. Aleksijenko. (2022) Destruction of welded joints of single-crystal high-temperature nickel alloys. Avtomatičeskaâ svarka (Kiev) 2022:2, pages 26-32.
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O. P. Karasevska, K. A. Yushchenko, B. A. Zadery, I. S. Gakh, H. V. Zviagintseva & Т. O. Alekseenko. (2021) Deformation and Fracture of Single Crystals of Heat-resistant Nickel Alloys with Welded Joints During Tensile Tests. METALLOFIZIKA I NOVEISHIE TEKHNOLOGII 43:7, pages 939-957.
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Zheng-Ji Lou, Hong Liu, Guan-Jun Yang, Yuan-Yun Wen & Yang Li. (2021) Effect of processing current on microstructural evolution and orientation information in Ni-based single crystal superalloy during plasma re-melting. Journal of Alloys and Compounds 861, pages 158589.
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S. Griffiths, H. Ghasemi Tabasi, T. Ivas, X. Maeder, A. De Luca, K. Zweiacker, R. Wróbel, J. Jhabvala, R.E. Logé & C. Leinenbach. (2020) Combining alloy and process modification for micro-crack mitigation in an additively manufactured Ni-base superalloy. Additive Manufacturing 36, pages 101443.
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J. Logan McNeil, Kevin Sisco, Curt Frederick, Michael Massey, Keith Carver, Fred ListIIIIII, Caian Qiu, Morgan Mader, Suresh Sundarraj & S. S. Babu. (2020) In-Situ Monitoring for Defect Identification in Nickel Alloy Complex Geometries Fabricated by L-PBF Additive Manufacturing. Metallurgical and Materials Transactions A 51:12, pages 6528-6545.
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T. M. Pollock, A. J. Clarke & S. S. Babu. (2020) Design and Tailoring of Alloys for Additive Manufacturing. Metallurgical and Materials Transactions A 51:12, pages 6000-6019.
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Nannan Lu, Zhenglong Lei, Kuan Hu, Xingfu Yu, Peng Li, Jiang Bi, Shibo Wu & Yanbin Chen. (2020) Hot cracking behavior and mechanism of a third-generation Ni-based single-crystal superalloy during directed energy deposition. Additive Manufacturing 34, pages 101228.
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Y.S. Lee, M.M. Kirka, J. Ferguson & V.C. Paquit. (2020) Correlations of cracking with scan strategy and build geometry in electron beam powder bed additive manufacturing. Additive Manufacturing 32, pages 101031.
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Sean P. Murray, Kira M. Pusch, Andrew T. Polonsky, Chris J. Torbet, Gareth G. E. Seward, Peeyush Nandwana, Michael M. Kirka, Ryan R. Dehoff, Ning Zhou, Stéphane A. J. Forsik, William Slye & Tresa M. Pollock. 2020. Superalloys 2020. Superalloys 2020 880 890 .
Bhaskar Dutta, Sudarsanam Babu & Bradley Jared. 2019. Science, Technology and Applications of Metals in Additive Manufacturing. Science, Technology and Applications of Metals in Additive Manufacturing 145 191 .
Paria Karimi, Esmaeil Sadeghi, Pia Åkerfeldt, Joakim Ålgårdh & Joel Andersson. (2018) Influence of successive thermal cycling on microstructure evolution of EBM-manufactured alloy 718 in track-by-track and layer-by-layer design. Materials & Design 160, pages 427-441.
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Jonathan Pegues, Michael Roach, R. Scott Williamson & Nima Shamsaei. (2018) Surface roughness effects on the fatigue strength of additively manufactured Ti-6Al-4V. International Journal of Fatigue 116, pages 543-552.
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Curtis Lee Frederick, Alexander Plotkowski, Michael M. Kirka, Michael Haines, Austin Staub, Edwin J. Schwalbach, David Cullen & S. S. Babu. (2018) Geometry-Induced Spatial Variation of Microstructure Evolution During Selective Electron Beam Melting of Rene-N5. Metallurgical and Materials Transactions A 49:10, pages 5080-5096.
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Y. S. Lee, M. M. Kirka, S. Kim, N. Sridharan, A. Okello, R. R. Dehoff & S. S. Babu. (2018) Asymmetric Cracking in Mar-M247 Alloy Builds During Electron Beam Powder Bed Fusion Additive Manufacturing. Metallurgical and Materials Transactions A 49:10, pages 5065-5079.
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Ma Yan, Xu Yanze & Wang Jianju. (2018) Assessment of Stray Grain Formation in Weld Joint of Single Crystal Molybdenum by ANSYS FE Simulation. Rare Metal Materials and Engineering 47:9, pages 2621-2625.
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S. S. Babu, N. Raghavan, J. Raplee, S. J. Foster, C. Frederick, M. Haines, R. Dinwiddie, M. K. Kirka, A. Plotkowski, Y. Lee & R. R. Dehoff. (2018) Additive Manufacturing of Nickel Superalloys: Opportunities for Innovation and Challenges Related to Qualification. Metallurgical and Materials Transactions A 49:9, pages 3764-3780.
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Guowei Wang, Jingjing Liang, Yanhong Yang, Yu Shi, Yizhou Zhou, Tao Jin & Xiaofeng Sun. (2018) Effects of scanning speed on microstructure in laser surface-melted single crystal superalloy and theoretical analysis. Journal of Materials Science & Technology 34:8, pages 1315-1324.
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Y.S. Lee, M.M. Kirka, R.B. Dinwiddie, N. Raghavan, J. Turner, R.R. Dehoff & S.S. Babu. (2018) Role of scan strategies on thermal gradient and solidification rate in electron beam powder bed fusion. Additive Manufacturing 22, pages 516-527.
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A. Plotkowski, M.M. Kirka & S.S. Babu. (2017) Verification and validation of a rapid heat transfer calculation methodology for transient melt pool solidification conditions in powder bed metal additive manufacturing. Additive Manufacturing 18, pages 256-268.
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Guowei Wang, Jingjing Liang, Yizhou Zhou, Tao Jin, Xiaofeng Sun & Zhuangqi Hu. (2017) Prediction of Dendrite Orientation and Stray Grain Distribution in Laser Surface-melted Single Crystal Superalloy. Journal of Materials Science & Technology 33:5, pages 499-506.
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Guo-Wei Wang, Jing-Jing Liang, Yi-Zhou Zhou, Tao Jin, Xiao-Feng Sun & Zhuang-Qi Hu. (2016) Effects of Substrate Crystallographic Orientations on Microstructure in Laser Surface-Melted Single-Crystal Superalloy: Theoretical Analysis. Acta Metallurgica Sinica (English Letters) 29:8, pages 763-773.
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Yuan Chen, Fenggui Lu, Ke Zhang, Pulin Nie, Seyed Reza Elmi Hosseini, Kai Feng & Zhuguo Li. (2016) Dendritic microstructure and hot cracking of laser additive manufactured Inconel 718 under improved base cooling. Journal of Alloys and Compounds 670, pages 312-321.
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L. Wang & N. Wang. (2016) Effect of substrate orientation on the formation of equiaxed stray grains in laser surface remelted single crystal superalloys: Experimental investigation. Acta Materialia 104, pages 250-258.
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Yuan Tian, Donald McAllister, Hendrik Colijn, Michael Mills, Dave Farson, Mark Nordin & Sudarsanam Babu. (2014) Rationalization of Microstructure Heterogeneity in INCONEL 718 Builds Made by the Direct Laser Additive Manufacturing Process. Metallurgical and Materials Transactions A 45:10, pages 4470-4483.
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Zhaoyang Liu & Huan Qi. (2013) Mathematical modeling of crystal growth and microstructure formation in laser powder deposition of single crystal superalloy. Mathematical modeling of crystal growth and microstructure formation in laser powder deposition of single crystal superalloy.
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Li Yinan, Liu Xuesong, Yan Jiuchun, Ma Lin & Li Chunfeng. (2012) Effect of Ti on hot cracking and mechanical performance in the gas tungsten arc welds of copper thick plates. Materials & Design 35, pages 303-309.
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Yu-Ping Yang & Sudarsanam S. Babu. (2013) An Integrated Model to Simulate Laser Cladding Manufacturing Process for Engine Repair Applications. Welding in the World 54:9-10, pages R298-R307.
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T.D. Anderson, J.N. DuPont & T. DebRoy. (2010) Origin of stray grain formation in single-crystal superalloy weld pools from heat transfer and fluid flow modeling. Acta Materialia 58:4, pages 1441-1454.
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T. D. Anderson, J. N. DuPont & T. DebRoy. (2009) Stray Grain Formation in Welds of Single-Crystal Ni-Base Superalloy CMSX-4. Metallurgical and Materials Transactions A 41:1, pages 181-193.
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V. S. Savchenko, K. A. Yushchenko, A. Zvjagintseva, S. A. David & J. M. Vitek. (2013) Investigation of Structure and Crack Formation in Welded Joints of Single Crystal Ni-Base Alloys. Welding in the World 51:11-12, pages 76-81.
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